Transmission Case: Installation
WARNING: This page is about a different variant/trim than selected.
- Select the reduction drive gear shim. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580) (EXCEPT FOR WILDERNESS)>REDUCTION DRIVE GEAR>ADJUSTMENT .
- Remove the transmission case, and install the selected reduction drive gear shim to the reduction drive gear.
- Install new O-rings to the reverse clutch housing and drive pinion retainer.NOTE: Apply CVTF to the O-rings.
- Install a new seal ring to the transmission case.NOTE: Apply CVTF to the seal rings.
- Install a new O-ring to the oil pressure pipe.NOTE: Apply CVTF to the O-rings.
- Temporarily install the oil baffle with bolts, and then install the oil pressure pipe.
- Apply liquid gasket to the mating surface of the transmission case as shown in the figure, and temporarily install the transmission case.NOTE:
- Before applying liquid gasket, degrease the old liquid gasket seal surface of the transmission case and converter case.
- Install within 5 min. after applying liquid gasket.
Liquid gasket:
THREE BOND 1215B or equivalent
- Tighten the bolts evenly.
Tightening torque:
22 N.m (2.2 kgf-m, 16.2 ft-lb)
- Install the oil cooler pipe using a new O-ring.NOTE: Apply CVTF to the O-rings.
Tightening torque:
25 N.m (2.5 kgf-m, 18.4 ft-lb)
- Tighten the bolt securing the oil baffle, and install the remaining bolts.
Tightening torque:
16 N.m (1.6 kgf-m, 11.8 ft-lb)
- Install the transmission control device. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580) (EXCEPT FOR WILDERNESS)>TRANSMISSION CONTROL DEVICE>INSTALLATION .
- Install the oil pan and oil strainer. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580) (EXCEPT FOR WILDERNESS)>OIL PAN>INSTALLATION .
- Install the reduction driven gear. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580) (EXCEPT FOR WILDERNESS)>REDUCTION DRIVEN GEAR>INSTALLATION .
- Install the parking pawl. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580) (EXCEPT FOR WILDERNESS)>PARKING PAWL>INSTALLATION .
- Install the transfer driven gear. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580) (EXCEPT FOR WILDERNESS)>TRANSFER DRIVEN GEAR>INSTALLATION .
- Install the transfer clutch. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580) (EXCEPT FOR WILDERNESS)>TRANSFER CLUTCH>INSTALLATION .
- Install the extension case. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580) (EXCEPT FOR WILDERNESS)>EXTENSION CASE>INSTALLATION .
- Install the electric oil pump. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580) (EXCEPT FOR WILDERNESS)>ELECTRIC FLUID PUMP>INSTALLATION .
- Install the inhibitor switch. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580) (EXCEPT FOR WILDERNESS)>INHIBITOR SWITCH>INSTALLATION .
- Install the secondary speed sensor. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580) (EXCEPT FOR WILDERNESS)>SECONDARY SPEED SENSOR>INSTALLATION .
- Install the primary speed sensor. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580) (EXCEPT FOR WILDERNESS)>PRIMARY SPEED SENSOR>INSTALLATION .
- Install the turbine speed sensor. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580) (EXCEPT FOR WILDERNESS)>TURBINE SPEED SENSOR>INSTALLATION .
- Install the transmission harness. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580) (EXCEPT FOR WILDERNESS)>TRANSMISSION HARNESS>INSTALLATION .
- Install the control valve body. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580) (EXCEPT FOR WILDERNESS)>CONTROL VALVE BODY>INSTALLATION .
- Install the air breather hose. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580) (EXCEPT FOR WILDERNESS)>AIR BREATHER HOSE>INSTALLATION .
- Install the transmission body. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580) (EXCEPT FOR WILDERNESS)>TRANSMISSION ASSEMBLY>INSTALLATION .