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Radiator Fan and Fan Motor Assembly: Installation

WARNING: This page is about a different variant/trim than selected.
  1. Remove the clamp from the radiator fan shroud.
    NOTE: This procedure is performed to ensure the clearance at the time of installing the radiator fan & fan motor assembly.
    G13231279Courtesy of SUBARU OF AMERICA, INC.
  2. Install the radiator fan and fan motor assembly.

    Tightening torque: 

    7.5 N.m (0.8 kfg-m, 5.5 ft-lb)

  3. Install the clamp to the radiator fan shroud.
    G13231280Courtesy of SUBARU OF AMERICA, INC.
  4. Connect the connector to the engine oil temperature sensor.
    G13231277Courtesy of SUBARU OF AMERICA, INC.
  5. Install the radiator upper cushion to the pin at the upper part of the radiator.
  6. Set the radiator upper frame together with the A/C accumulator assembly, and install the upper side bolts securing the radiator upper frame.
    NOTE: Securely install the radiator upper cushion to the radiator upper frame.

    Tightening torque: 

    18 N.m (1.8 kgf-m, 13.3 ft-lb)

    G13231276Courtesy of SUBARU OF AMERICA, INC.
  7. Connect the hose - pressure suction COMPL to the pipe - return assembly. Ref. to AIR CONDITIONER (HEV)>HOSE AND PIPE>INSTALLATION>RETURN HOSE .
  8. Connect the hose - pressure suction to the A/C accumulator assembly. Ref. to AIR CONDITIONER (HEV)>HOSE AND PIPE>INSTALLATION>LOW-PRESSURE HOSE .
  9. Connect the connector to the horn and install the clip.
    G11253599Courtesy of SUBARU OF AMERICA, INC.
  10. Install the front hood lock assembly. Ref. to SECURITY AND LOCKS>FRONT HOOD LOCK ASSEMBLY>INSTALLATION .
  11. Install the bracket - bumper UPR.

    Tightening torque: 

    7.5 N.m (0.8 kfg-m, 5.5 ft-lb)

    G11253598Courtesy of SUBARU OF AMERICA, INC.
  12. Install the front bumper. Ref. to EXTERIOR/INTERIOR TRIM>FRONT BUMPER>INSTALLATION .
  13. Install the reservoir tank. Ref. to COOLING (H4DO (HEV))>RESERVOIR TANK>INSTALLATION .
  14. Connect the over flow hose (A) to the radiator and connect the over flow hose (B) to the filler neck.
    G13231272Courtesy of SUBARU OF AMERICA, INC.
  15. Connect the hose - pressure suction valve to the hose - pressure suction COMPL. Ref. to AIR CONDITIONER (HEV)>HOSE AND PIPE>INSTALLATION>LOW PRESSURE VALVE HOSE .
  16. Connect the hood switch connector.
  17. Connect the main fan motor connector and the sub fan motor connector.
  18. Install the lower side bolts securing the radiator upper frame.

    Tightening torque: 

    18 N.m (1.8 kgf-m, 13.3 ft-lb)

  19. Install the inverter tank. Ref. to COOLING (H4DO (HEV))>INVERTER TANK>INSTALLATION .
  20. Install the collector cover. Ref. to INTAKE (INDUCTION) (H4DO (EXCEPT FOR HEV))>COLLECTOR COVER>INSTALLATION .
  21. Charge refrigerant. Ref. to AIR CONDITIONER (HEV)>REFRIGERANT CHARGING PROCEDURE>PROCEDURE .
  22. Connect the battery ground terminal. Ref. to REPAIR CONTENTS>REPAIR CONTENTS>NOTE>BATTERY .
  23. Fill engine coolant. (Inverter assembly side) Ref. to COOLING (H4DO (HEV))>ENGINE COOLANT>REPLACEMENT>FILLING OF ENGINE COOLANT>INVERTER ASSEMBLY SIDE .
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