Heater and Cooling Unit: Removal
CAUTION:
Before handling the airbag system components, always refer to "CAUTION" of "General Description" in "AIRBAG SYSTEM". Ref. to AIRBAG SYSTEM>General Description>CAUTION
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- Disconnect the ground cable from battery and wait for at least 60 seconds before starting work. Ref. to NOTE>NOTE>BATTERY
.NOTE: For model with battery sensor, disconnect the ground terminal from battery sensor.
- Using the refrigerant recovery system, discharge refrigerant. Ref. to HVAC SYSTEM (HEATER, VENTILATOR AND A/C)>Refrigerant Recovery Procedure>PROCEDURE .
- Drain the coolant from the radiator.
- Non-turbo model: Ref. to COOLING(H4DO)>Engine Coolant>REPLACEMENT>DRAINING OF ENGINE COOLANT .
- Turbo model: Ref. to COOLING(H4DOTC)>Engine Coolant>REPLACEMENT>DRAINING OF ENGINE COOLANT .
- Remove the air intake boot. (Non-turbo model) Ref. to INTAKE (INDUCTION) (H4DO)>Air Intake Boot>REMOVAL
.CAUTION: Move aside the air intake boot to perform the operation without disconnecting the PCV hose.
- Remove the intercooler. (Turbo model) Ref. to INTAKE (INDUCTION) (H4DOTC)>Intercooler>REMOVAL .
- Remove the bolt, and remove the hose - pressure suction and the pipe - evaporator cooling from the expansion valve - cooling.CAUTION: Seal the disconnected hose, pipe and engaging part of expansion valve with a plug or vinyl tape to prevent foreign matter from entering.
- Loosen the heater hose clamps and remove the hoses.NOTE: Put alignment marks to hoses, clamps, etc. and remove them.
- Remove the instrument panel assembly. Ref. to EXTERIOR/INTERIOR TRIM>Instrument Panel Assembly>REMOVAL .
- Remove the engine control module (ECM). (Non-turbo model) Ref. to FUEL INJECTION (FUEL SYSTEMS) (H4DO)>Engine Control Module (ECM)>REMOVAL .
- Remove the blower motor unit assembly. Ref. to HVAC SYSTEM (HEATER, VENTILATOR AND A/C)>Blower Motor Unit Assembly>REMOVAL .
- Remove the heater and cooling unit assembly.
- Disconnect each connector and the hose - drain.
- Remove the bolt and nuts, and remove the heater & cooling unit assembly.