LEMON Manuals: Even more car manuals for everyone
Home >> Subaru >> 2015 >> WRX Limited, Automatic CVT Trans >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 3 (Engine Mechanical (STI)) >> Camshaft >> Installation

Section 3 (Engine Mechanical (STI)): Camshaft: Installation

WARNING: This page is about a different variant/trim than selected.
  1. Install the camshaft.

    Apply engine oil to the cylinder head at camshaft journal installation location before installing the camshaft. Install the camshaft so that each valve is close to or in contact with base circle of the cam lobe.

    NOTE:
    • Set the camshaft to the position shown in the figure.
    • When set at the position shown in the figure, it is not necessary to rotate the camshaft RH when installing the timing belt, but it is necessary to rotate the camshaft LH slightly.

    Intake camshaft LH: 

    Rotate 80° clockwise. 

    Exhaust camshaft LH: 

    Rotate 45° counterclockwise. 

    Fig 1: Identifying Intake And Exhaust Camshaft Rotation Angles
    G10265388Courtesy of SUBARU OF AMERICA, INC.
  2. Install the camshaft cap.
    1. Apply small amount of liquid gasket to the mating surface of cap.
      NOTE:
      • Install within 5 min. after applying liquid gasket.
      • Do not apply liquid gasket excessively. Applying excessively may cause excess gasket to come out and flow toward oil seal, resulting in oil leak.

      Liquid gasket: 

      THREE BOND 1217G (Part No. K0877Y0100) or equivalent 

      Liquid gasket applying diameter: 

      Mating surfaces other than ranges A and B 

      2±0.5 mm (0.0787±0.0197 in) 

      Mating surfaces of ranges A and B 

      3±1 mm (0.1181±0.0394 in) 

      Fig 2: Identifying Liquid Gasket Dimensions And Ranges
      G10265389Courtesy of SUBARU OF AMERICA, INC.
    2. Apply a thin coat of engine oil to the cap journal surface, and install the camshaft cap to the camshaft.
    3. Gradually tighten the camshaft cap in at least two steps, in alphabetical order shown in the figure, and then tighten to the specified torque.

      Tightening torque: 

      T1: 9.75 N.m (1.0 kgf-m, 7.2 ft-lb) 

      T2: 20 N.m (2.0 kgf-m, 14.8 ft-lb) 

      Fig 3: Camshaft Caps Tightening Sequence
      G08539319Courtesy of SUBARU OF AMERICA, INC.
    4. After tightening the camshaft cap, ensure the camshaft rotates only slightly while holding it at base circle.
  3. Apply a thin coat of engine oil to the periphery of the camshaft oil seal and oil seal lip, and install the oil seal on the camshaft using ST1 and ST2.
    NOTE: Use a new oil seal.

    ST1 499587600 OIL SEAL INSTALLER

    ST2 499597200 OIL SEAL GUIDE

    Fig 4: Installing Oil Seal On Camshaft Using Oil Seal Installer (499587600)
    G08539320Courtesy of SUBARU OF AMERICA, INC.
  4. Install the oil pipe to the front camshaft cap using the union bolt without filter (without protrusion).
    NOTE: Use a new gasket.

    Tightening torque: 

    29 N.m (3.0 kgf-m, 21.4 ft-lb) 

    Fig 5: Identifying Oil Pipes, Gasket And Union Bolts
    G10265392Courtesy of SUBARU OF AMERICA, INC.
  5. Install the tensioner bracket.

    Tightening torque: 

    24.5 N.m (2.5 kgf-m, 18.1 ft-lb) 

    Fig 6: Locating Tensioner Bracket Bolts
    G07909879Courtesy of SUBARU OF AMERICA, INC.
  6. Install the timing belt cover No. 2 RH (A) and timing belt cover No. 2 LH (B).

    Tightening torque: 

    5 N.m (0.5 kgf-m, 3.7 ft-lb) 

    Fig 7: Identifying Timing Belt Cover Bolts
    G07911991Courtesy of SUBARU OF AMERICA, INC.
  7. Install the cam sprocket. <Ref. to INSTALLATION , Cam Sprocket.>
  8. Install the timing belt. <Ref. to INSTALLATION , Timing Belt.>
  9. Adjust the valve clearance. <Ref. to ADJUSTMENT , Valve Clearance.>
  10. Install the rocker cover.
    1. Install the rocker cover gasket to the rocker cover. (outer section and ignition coil section)
      NOTE: Use a new rocker cover gasket.
    2. Apply liquid gasket to the specified point of the cylinder head.
      NOTE: Install within 5 min. after applying liquid gasket.

      Liquid gasket: 

      THREE BOND 1217G (Part No. K0877Y0100) or equivalent 

      Fig 8: Identifying Rocker Cover Liquid Gaskets
      G08539324Courtesy of SUBARU OF AMERICA, INC.
    3. Install the rocker cover onto cylinder heads. Ensure the gasket is properly positioned during installation.
    4. Temporarily tighten the rocker cover bolts in alphabetical order shown in the figure, and then tighten to specified torque in alphabetical order.

      Tightening torque: 

      6.4 N.m (0.7 kgf-m, 4.7 ft-lb) 

      Fig 9: Rocker Cover Bolts Tightening Sequence
      G08539325Courtesy of SUBARU OF AMERICA, INC.
  11. Connect the PCV hose (A) and vacuum hose (B) to the rocker cover.
    NOTE: Use a new clamp, fit the cut out in the ST with the protrusion on the clamp as shown in the figure, and lock the clamp.

    ST 18353AA000 CLAMP PLIERS

    Fig 10: Fitting Clamp Pliers (18353AA000) Cut Out To Clamp Protrusion
    G10265086Courtesy of SUBARU OF AMERICA, INC.
    Fig 11: Identifying PCV And Vacuum Hoses
    G10265245Courtesy of SUBARU OF AMERICA, INC.
  12. Connect the connector to the intake oil flow control solenoid valve.
    Fig 12: Locating Intake Oil Flow Control Solenoid Valve
    G08539306Courtesy of SUBARU OF AMERICA, INC.
  13. Connect the connector (A) to the exhaust camshaft position sensor and the connector (B) to the exhaust oil flow control solenoid valve.
    Fig 13: Identifying Exhaust Camshaft Position Sensor And Oil Flow Control Solenoid Valve Connectors
    G08539307Courtesy of SUBARU OF AMERICA, INC.
  14. Install the ignition coil. <Ref. to INSTALLATION , Ignition Coil.>
  15. Install the air duct B (B) to the rocker cover LH and the air duct A (A).

    Tightening torque: 

    6.4 N.m (0.7 kgf-m, 4.7 ft-lb) 

    Fig 14: Identifying Rocker Cover LH Air Ducts
    G08539168Courtesy of SUBARU OF AMERICA, INC.
  16. Fix the engine harness to the rocker cover RH with clips (A).
    Fig 15: Identifying Rocker Cover RH Engine Harness Clips
    G08539331Courtesy of SUBARU OF AMERICA, INC.
  17. Install the timing belt cover. <Ref. to INSTALLATION , Timing Belt Cover.>
  18. Install the crank pulley. <Ref. to INSTALLATION , Crank Pulley.>
  19. Install the rear side belt. <Ref. to REAR SIDE BELT , INSTALLATION, V-belt.>
  20. Install the engine to the vehicle. <Ref. to INSTALLATION , Engine Assembly.>