Rear Side Belt

WARNING: This page is about a different variant/trim than selected.

CAUTION:

Do not re-use the rear side belt.
Be careful not to let oil, grease or coolant contact a new rear side belt.
Be careful not to rub the belt end surface with bare hands; exposed core may cause injury.
To install the rear side belt, always use the provided tools (belt stopper, belt guide, belt guide holder, and bolt).

Fig 1: Identifying Rear Side Belt Components

Courtesy of SUBARU OF AMERICA, INC.

Wipe off any dust, oil and water on the groove of each pulley with cloth.
Wipe off any oil, water, dirt, and rust on the front of the crank pulley with cloth.
Slowly turn the crank pulley clockwise so that the service hole of the crank pulley comes around the top.
CAUTION: Do not turn the crank pulley counterclockwise.

Fig 2: Turning Crank Pulley
Courtesy of SUBARU OF AMERICA, INC.
Hook a new rear side belt on the A/C compressor pulley.

Fig 3: Identifying A/C Compressor Pulley
Courtesy of SUBARU OF AMERICA, INC.
As shown in the figure, insert the claw of the belt stopper (A) to the lower hole (B) of the compressor bracket, then attach with bolt (C).

Fig 4: Locating Compressor Bracket Hole
Courtesy of SUBARU OF AMERICA, INC.
Place the belt guide while aligning it with the belt line of the crank pulley on the front side belt side.

Fig 5: Identifying Front Side Belt Crank Pulley
Courtesy of SUBARU OF AMERICA, INC.
Insert the belt guide holder into the service hole of the crank pulley so that the belt guide comes in between.
NOTE: Place the belt guide holder with the longer side up.

Fig 6: Inserting Belt Guide Holder Into Crank Pulley Service Hole
Courtesy of SUBARU OF AMERICA, INC.
Slowly turn the crank pulley clockwise until the belt guide comes to approximately 45°.

Fig 7: Turning Crank Pulley
Courtesy of SUBARU OF AMERICA, INC.
Place the rib surface of the rear side belt into the crank pulley groove, so that the rear side belt comes in between the belt guide holder.
CAUTION: When it is difficult to place the rear side belt to the crank pulley groove, pull out the belt guide holder half way, then place the rear side belt into the groove so that it comes in between the belt guide holder.

Fig 8: Positioning Rear Side Belt Rib Surface Into Crank Pulley Groove
Courtesy of SUBARU OF AMERICA, INC.
Place the tool through the loop of the rear side belt, and set on the crank pulley bolt.

Fig 9: Locating Crank Pulley Bolt
Courtesy of SUBARU OF AMERICA, INC.
While checking the following, slowly turn the crank pulley approximately 90° clockwise so that the belt guide comes to the position shown in the figure.
CAUTION: When turning the crank pulley, always make sure that the belt guide is not off from the crank pulley groove.

Fig 10: Turning Crank Pulley
Courtesy of SUBARU OF AMERICA, INC.
1. The rib of the rear side belt is securely placed on the groove of the A/C compressor pulley.
  
  Fig 11: Identifying A/C Compressor Pulley OK And NG Grooves
  Courtesy of SUBARU OF AMERICA, INC.
2. The rib of the rear side belt is securely placed on the groove of the crank pulley.
  
  Fig 12: Identifying Crank Pulley OK And NG Grooves
  Courtesy of SUBARU OF AMERICA, INC.
3. The surface of the rear side belt is held by the belt stopper.
  
  Fig 13: Locating Belt Stoppers
  Courtesy of SUBARU OF AMERICA, INC.
4. The rear side belt is securely placed on the belt guide.
Fig 14: Securing Rear Side Belt On Belt Guide
Courtesy of SUBARU OF AMERICA, INC.
While checking the following, slowly turn the crank pulley approximately 90° clockwise so that the belt guide comes to the position shown in the figure.

Fig 15: Turning Crank Pulley
Courtesy of SUBARU OF AMERICA, INC.
1. The rear side belt is not twisted.
  
  Fig 16: Locating Rear Side Belt
  Courtesy of SUBARU OF AMERICA, INC.
2. The rib of the rear side belt is securely placed on the groove of the A/C compressor pulley.
  
  Fig 17: Identifying A/C Compressor Pulley OK And NG Grooves
  Courtesy of SUBARU OF AMERICA, INC.
3. The rib of the rear side belt is securely placed on the groove of the crank pulley.
  
  Fig 18: Identifying Crank Pulley OK And NG Grooves
  Courtesy of SUBARU OF AMERICA, INC.
4. The surface of the rear side belt is held by the belt stopper.
  
  Fig 19: Locating Belt Stoppers
  Courtesy of SUBARU OF AMERICA, INC.
5. The rear side belt is securely placed on the belt guide.
Fig 20: Securing Rear Side Belt On Belt Guide
Courtesy of SUBARU OF AMERICA, INC.
Slowly turn the crank pulley clockwise, and install the rear side belt.
CAUTION: Be careful that the total of procedures 8), 11), 12) and 13) does not exceed 330°; failure to do so may cause damage to the rear side belt and fall of the belt guide holder.

Fig 21: Turning Crank Pulley
Courtesy of SUBARU OF AMERICA, INC.
Remove the belt guide and belt guide holder from the crank pulley.

Fig 22: Identifying Crank Pulley Belt Guide Holder
Courtesy of SUBARU OF AMERICA, INC.
Remove the belt stopper from the compressor bracket.
CAUTION: Always remove the belt stopper; failure to do so may cause smoke, fire, or belt cutting.

Fig 23: Identifying Compressor Bracket Belt Stopper
Courtesy of SUBARU OF AMERICA, INC.
Make sure that the belt rib is securely installed on the groove of each pulley, then turn the crank pulley slowly, twice in the clockwise direction, to seat the rear side belt properly.

Fig 24: Turning Crank Pulley
Courtesy of SUBARU OF AMERICA, INC.
Discard the provided tools (belt stopper, belt guide, belt guide holder, and bolt) that are used.
Install the front side belt. <Ref. to FRONT SIDE BELT , INSTALLATION, V-belt.>