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Section 58 (Engine Mechanical (H6DO)): Camshaft: Installation

WARNING: This page is about a different car, the 2006 Subaru Outback. However, it is still accessible from the selected car via links, so may be relevant.
  1. Apply engine oil to camshaft journals, and install the camshaft.
  2. Install the camshaft cap.
    1. Apply liquid gasket sparingly to back side of front camshaft cap as shown in the figure.
      CAUTION: Do not apply liquid gasket excessively. Applying excessively may cause excess gasket to flow toward cam journal, resulting in engine seizure.

      Liquid gasket: 

      THREE BOND 1280B (Part No. K0877YA018) 

      Applying liquid gasket diameter: 

      2.0±0.5 mm (0.079±0.020 in) 

      Fig 1: Applying Liquid Gasket Diameter
      G05018747
    2. Apply engine oil to cap bearing surface, and install the cap to camshaft.
    3. Tighten the rocker cover bolts in the numerical order as shown in the figure.

      Tightening torque: 

      (1) - (12): 16 N.m (1.6 kgf-m, 12 ft-lb) 

      (13) - (16): 9.75 N.m (1.0 kgf-m, 7.2 ft-lb) 

      Fig 2: Tightening Sequence Of Rocker Cover Bolts
      G05018748
  3. Install the plugs.

    Tightening torque: 

    60 N.m (6.1 kgf-m, 44 ft-lb) 

    Fig 3: Locating Plugs
    G05018745
  4. Install the rocker cover.
    1. Apply liquid gasket sparingly to the mating surface of cylinder head and rocker cover as shown in the figure.
      CAUTION: Do not apply liquid gasket excessively. Applying excessively may cause excess gasket to flow toward cam journal, resulting in engine seizure.

      Liquid gasket: 

      THREE BOND 1280B (Part No. K0877YA018) 

      • LH side
        Fig 4: Identifying Rocker Cover (LH Side)
        G05018750
      • RH side
        Fig 5: Identifying Rocker Cover (RH Side)
        G05018751
    2. Tighten the rocker cover bolts in the numerical order as shown in the figure.

      Tightening torque: 

      6.4 N.m (0.65 kgf-m, 4.7 ft-lb) 

      • LH side
        Fig 6: Tightening Sequence Of Rocker Cover Bolts For LH Side
        G05018752
      • RH side
        Fig 7: Tightening Sequence Of Rocker Cover Bolts For RH Side
        G05018753
  5. Connect the oil pipe.
    CAUTION:
    • Be careful not to mistake the location of (A) and (B).
    • Be sure to use a new gasket.

    Tightening torque: 

    (A), (B) 

    29 N.m (3.0 kgf-m, 21.4 ft-lb) 

    (C) 

    6.4 N.m (0.65 kgf-m, 4.7 ft-lb) 

    Fig 8: Identifying Oil Pipe
    G05018754
  6. Install the rear chain cover. < Ref. to INSTALLATION , Rear Chain Cover. >
  7. Install the crank sprocket.

    < Ref. to INSTALLATION , Crank Sprocket. >

  8. Install the cam sprocket.

    < Ref. to INSTALLATION , Cam Sprocket. >

  9. Install the timing chain assembly.

    < Ref. to INSTALLATION , Timing Chain Assembly. >

  10. Install the front chain cover.

    < Ref. to INSTALLATION , Front Chain Cover. >

  11. Install the crank pulley.

    < Ref. to INSTALLATION , Crank Pulley. >