LEMON Manuals: Even more car manuals for everyone
Home >> Subaru >> 2005 >> Outback R VDC Limited >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 4 (Engine Mechanical (H4SO)) >> Camshaft >> Installation

Section 4 (Engine Mechanical (H4SO)): Camshaft: Installation

WARNING: This page is about a different variant/trim than selected.
  1. Apply a coat of engine oil to camshaft journals and install the camshaft.
  2. Install the camshaft cap.
    1. Apply liquid gasket to the mating surfaces of camshaft cap.

      Liquid gasket: 

      THREE BOND 1280B (Part No. K0877YA018) 

      Fig 1: Applying Liquid Gasket
      G03828014Courtesy of SUBARU OF AMERICA, INC.
      NOTE:
      • Apply a coat of liquid gasket of 3 mm (0.12 in) in diameter (A) along the edge (B) of camshaft cap (C) mating surface.
      • Assemble them within 20 min. after applying liquid gasket.
      Fig 2: Applying Coat Of Liquid Gasket
      G03828015Courtesy of SUBARU OF AMERICA, INC.
    2. Temporarily tighten the bolts (g) through (j) in alphabetical sequence.
      Fig 3: Tightening Bolts In Sequence
      G03828016Courtesy of SUBARU OF AMERICA, INC.
    3. Install the valve rocker assembly.
      Fig 4: Installing Valve Rocker Assembly
      G03828017Courtesy of SUBARU OF AMERICA, INC.
    4. Tighten the bolts (a) through (h) in alphabetical sequence.

      Tightening torque: 

      25 N.m (2.5 kgf-m, 18.1 ft-lb) 

      Fig 5: Tightening Bolts In Sequence
      G03828018Courtesy of SUBARU OF AMERICA, INC.
    5. Tighten the TORX® bolts (i) through (n) in alphabetical sequence using ST.

      ST 499497000 TORX® PLUS

      Tightening torque: 

      18 N.m (1.8 kgf-m, 13.0 ft-lb) 

      Fig 6: Tightening Torx® Bolts Using Special Tool
      G03828019Courtesy of SUBARU OF AMERICA, INC.
    6. Tighten the bolts (o) through (v) in alphabetical sequence.

      Tightening torque: 

      10 N.m (1.0 kgf-m, 7.2 ft-lb) 

      Fig 7: Tightening Bolts In Alphabetical Sequence
      G03828020Courtesy of SUBARU OF AMERICA, INC.
    7. Tighten the bolts (w) and (x) in alphabetical sequence.

    Tightening torque: 

    10 N.m (1.0 kgf-m, 7.2 ft-lb) 

    Fig 8: Tightening Bolts In Sequence
    G03828021Courtesy of SUBARU OF AMERICA, INC.
  3. Apply a coat of grease to oil seal lips and install the oil seal (A) on camshaft using ST1 and ST2.
    NOTE: Use a new oil seal.

    ST1 499597000 OIL SEAL GUIDE

    ST2 499587500 OIL SEAL INSTALLER

    Fig 9: Installing Oil Seal Using Special Tool
    G03828022Courtesy of SUBARU OF AMERICA, INC.
  4. Install the plug using ST.

    ST 499587700 CAMSHAFT OIL SEAL INSTALLER

  5. Adjust the valve clearance. < Ref. to , ADJUSTMENT , Valve Clearance. >
  6. Install the rocker cover and rocker cover gasket, and then connect PCV hose.
    NOTE: Use a new rocker cover gasket.
  7. Install the oil level gauge guide. (LH side only)
  8. Install the camshaft position sensor support. (LH side only)
  9. Install the tensioner bracket.

    Tightening torque: 

    25 N.m (2.5 kgf-m, 18.1 ft-lb) 

    Fig 10: Installing Tensioner Bracket
    G03828023Courtesy of SUBARU OF AMERICA, INC.
  10. Install the timing belt cover No. 2 (RH).

    Tightening torque: 

    5 N.m (0.5 kgf-m, 3.6 ft-lb) 

  11. Install the timing belt cover No. 2 (LH).

    Tightening torque: 

    5 N.m (0.5 kgf-m, 3.6 ft-lb) 

    Fig 11: Installing Timing Belt Cover
    G03828024Courtesy of SUBARU OF AMERICA, INC.
  12. Install the crank sprocket.

    < Ref. to , INSTALLATION , Crank Sprocket. >

  13. Install the cam sprocket. < Ref. to , INSTALLATION , Cam Sprocket. >
  14. Install the timing belt. < Ref. to , INSTALLATION , Timing Belt. >
  15. Install the timing belt cover.

    < Ref. to , INSTALLATION , Timing Belt Cover. >

  16. Install the crank pulley. < Ref. to , INSTALLATION , Crank Pulley. >
  17. Install the V-belts. < Ref. to , INSTALLATION , V-belt. >