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Home >> Subaru >> 2005 >> Outback R VDC Limited >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 26 (Manual Transmission And Differential (5MT)) >> Transmission Case >> Removal

Transmission Case: Removal

WARNING: This page is about a different variant/trim than selected.
  1. Remove the manual transmission assembly from vehicle. < Ref. to , REMOVAL , Manual Transmission Assembly. >
  2. Remove the clutch release lever. < Ref. to REMOVAL , Release Bearing and Lever. >
  3. Remove the transfer case with extension case assembly. < Ref. to , REMOVAL , Transfer Case and Extension Case Assembly. >
  4. Remove the bearing mounting bolts.
    Fig 1: Removing Bearing Mounting Bolts
    G03832081Courtesy of SUBARU OF AMERICA, INC.
  5. Remove the main shaft rear plate.
    Fig 2: Removing Main Shaft Rear Plate
    G03832082Courtesy of SUBARU OF AMERICA, INC.
  6. Separate the transmission case into the right and left cases by loosening coupling bolts and nuts.
    Fig 3: Separating Transmission Case Into Right And Left Cases
    G03832083Courtesy of SUBARU OF AMERICA, INC.
  7. Remove the drive pinion shaft assembly from the left side of transmission case.
    NOTE: Use a hammer handle, etc. to remove if too tight.
    Fig 4: Removing Drive Pinion Shaft Assembly From Left Side Of Transmission Case
    G03832084Courtesy of SUBARU OF AMERICA, INC.
  8. Remove the main shaft assembly for single-range.
  9. Remove the front differential assembly.
NOTE:
  • Be careful not to confuse right and left roller bearing outer races.
  • Be careful not to damage the oil seal of retainer.
Fig 5: Removing Front Differential Assembly
G03832085Courtesy of SUBARU OF AMERICA, INC.
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