LEMON Manuals: Even more car manuals for everyone
Home >> Subaru >> 2005 >> Outback R VDC Limited >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 19 (Cooling System (H4DOTC)) >> Radiator >> Removal

Section 19 (Cooling System (H4DOTC)): Radiator: Removal

WARNING: This page is about a different variant/trim than selected.
WARNING: The radiator is pressurized. Wait until engine cools down before working on the radiator.
  1. Set the vehicle on a lift.
  2. Remove the collector cover.
  3. Disconnect the ground cable from battery.
    Fig 1: Disconnecting Ground Cable From Battery
    G03829804Courtesy of SUBARU OF AMERICA, INC.
  4. Lift-up the vehicle.
  5. Remove the under cover.
  6. Remove the heat shield cover from radiator. (AT model)
    Fig 2: Removing Heat Shield Cover From Radiator (AT Model)
    G03829805Courtesy of SUBARU OF AMERICA, INC.
  7. Drain engine coolant completely.

    < Ref. to , DRAINING OF ENGINE COOLANT , REPLACEMENT, Engine Coolant. >

  8. Disconnect the connectors of radiator main fan motor (A) and sub fan motor (B).
    Fig 3: Disconnecting Connectors Of Radiator Main Fan Motor
    G03829806Courtesy of SUBARU OF AMERICA, INC.
    Fig 4: Disconnecting Connectors Of Sub Fan Motor
    G03829807Courtesy of SUBARU OF AMERICA, INC.
  9. Disconnect the ATF cooler hoses from ATF pipes.

    Plug the ATF pipe to prevent ATF leaks. (AT model)

    Fig 5: Disconnecting ATF Cooler Hoses From ATF Pipes
    G03829808Courtesy of SUBARU OF AMERICA, INC.
  10. Disconnect the radiator outlet hose from thermostat cover.
    Fig 6: Disconnecting Radiator Outlet Hose From Thermostat Cover
    G03829809Courtesy of SUBARU OF AMERICA, INC.
  11. Lower the vehicle.
  12. Remove the air intake duct. < Ref. to REMOVAL , Air Intake Duct. >
  13. Disconnect the over flow hose.
  14. Remove the reservoir tank. < Ref. to , REMOVAL , Reservoir Tank>
  15. Disconnect the radiator inlet hose (A) from radiator.
  16. Remove the hood stay holder (B).
    Fig 7: Removing Hood Stay Holder
    G03829810Courtesy of SUBARU OF AMERICA, INC.
  17. Disconnect the two coolant filler tank hoses from radiator.
    Fig 8: Disconnecting Two Coolant Filler Tank Hoses From Radiator
    G03829811Courtesy of SUBARU OF AMERICA, INC.
  18. Remove the radiator upper brackets.
    Fig 9: Removing Radiator Upper Brackets
    G03829812Courtesy of SUBARU OF AMERICA, INC.
  19. While lifting the radiator up, slide it to the left.
  20. Lift the radiator up and away from vehicle.