Replace Longitudinal Member Outer Shell On Entrance - Ar63.30-P-1102SRA
Model 453.3/4
Shown on model 453.3
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. | AS00.00-Z-0017-01A | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| General information on MB materials | AH98.00-P-9409-03SM | ||
| General information on body repair | AH60.00-P-0001-01FF | ||
| Remove | |||
| 1 | Remove detachable parts in area to be repaired | ||
| 2 | Cover all detachable parts remaining on vehicle with spark protection blankets | ||
| 3 | Partially remove outer side longitudinal member | AR63.30-P-1050SRC | |
| 4 | Separate longitudinal member outer shell on entry (complete) | AR63.30-P-1102-01SRA | |
Round wire brush Body power jigsaw Spot weld milling machine Wet/dry vacuum cleaner |
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| Zinc dust paint suitable for spot welding, replaced by A 000 986 28 00 1K zinc dust paint | *BR00.45-Z-1001-07A | ||
| 5 | Prepare A-pillar outer section (1), outer rear reinforcement (2), longitudinal member outer shell on entry (3) and A-pillar outer section reinforcement (4) for installation | AR63.30-P-1102-02SRA | |
Round wire brush Blind rivet tool Wet/dry vacuum cleaner |
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| Zinc dust paint suitable for spot welding, replaced by A 000 986 28 00 1K zinc dust paint | *BR00.45-Z-1001-07A | ||
| Install | |||
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A | |
| Measures for preventing damage to vehicles or components when performing electric welding work | AH00.00-P-0005-01FF | ||
| 6 | Install A-pillar outer section (1), outer rear reinforcement (2), longitudinal member outer shell on entry (3) and A-pillar outer section reinforcement (4) | WS60.00-P-0021K | |
| 000 588 01 84 00 Welder | WS60.00-P-0022K | ||
| 000 588 02 84 00 Welder | AR63.30-P-1102-03SRA | ||
Round wire brush Blind rivet tool |
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| Blind rivet 6.5x12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | *BR00.45-Z-1012-13A | ||
| 7 | Partially install outer side longitudinal member | AR63.30-P-1050SRC | |
| 8 | Clean weld joints and sheet metal flange with round wire brush | Round wire brush |
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| 9 | Remove spark protection blankets | ||
| 10 | Clean repair area | Wet/dry vacuum cleaner |
|
| 11 | Prime repair area using primer filler Notes on paintwork repairs |
http://xentryportal.mercedes-benz.com |
AH98.00-P-9408-02MCC |
| 12 | Seal seam following repairs | AR97.10-P-4000SR | |
| 13 | Paint repair areas and adjacent surfaces Notes on paintwork repairs |
http://xentryportal.mercedes-benz.com |
AH98.00-P-9408-02MCC |
| 14 | Add cavity preserving agent | AR97.20-P-1500SR | |
| 15 | Install all detachable body components in area to be repaired |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding, replaced by A 000 986 28 00 1K zinc dust paint | A 000 986 34 42 |
| BR00.45-Z-1012-13A | Blind rivet 6.5x12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | A 004 990 16 97 |