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Install Longitudinal Member Outer Shell On Entrance - Ar63.30-P-1102-03SRA

Model 453.3/4 

IMPORTANT The following steps are shown on the left side of the vehicle and must be performed analogously on the right side in the event of damage.

  1. Install A-pillar outer section (1) and longitudinal member shell on entry (3), fit and fix in place.
    Fig 1: Locating Sections (1) & (3) & Areas A, B, C & D
    G12095959Courtesy of MERCEDES-BENZ USA
  2. Drill 6.7 mm rivet holes in A-pillar outer section (1) and longitudinal member shell on entry (3) (areas A, B, C and D).
  3. Remove A-pillar outer section (1) and longitudinal member shell on entry (3).
  4. Deburr rivet holes on A-pillar outer section (1), longitudinal member shell on entry (3) and body on both sides.
  5. Install A-pillar outer section (1) and longitudinal member shell on entry (3), fit and fix in place.
  6. Rivet A-pillar outer section (1) and longitudinal member outer shell on entry (3) with 6.5x12.5 rivets (areas V 1 , V2 , V3 and V4 ).
    Fig 2: Locating Areas V 1, V2, V3, V4 , W 1 , W2 , W 3 , W4 & W 5
    G12095960Courtesy of MERCEDES-BENZ USA
  7. A-pillar outer section (1) and longitudinal member shell on entry (3) POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (areas W 1 , W2 , W 3 , W4 and W 5 ).
  8. Install outer rear reinforcement (2), fit and fix in place.
  9. Drill 6.7 mm rivet holes in outer rear reinforcement (2) (areas E, F, G and H).
    Fig 3: Locating Areas E, F, G & H
    G12095961Courtesy of MERCEDES-BENZ USA
  10. Drill elongated hole (area Z1 ).

    NOTES Do not perform for elongated hole too deeply.

    Otherwise the components below can be damaged and weakened.

  11. Remove outer rear reinforcement (2).
  12. Deburr rivet holes on outer rear reinforcement (2) and body on both sides.
  13. Install outer rear reinforcement (2), fit and fix in place.
  14. Rivet outer rear reinforcement (2) with 6.5x12.5 bind rivets (areas X 1 , X 2 , X 3 , X 4 , X5 , and X 6 ).
    Fig 4: Locating Areas X 1, X 2, X 3, X 4 , X5 , & X 6
    G12095962Courtesy of MERCEDES-BENZ USA
  15. Outer rear reinforcement (2) POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (areas Y1 , Y2 and Y3 ).
  16. Elongated hole on outer rear reinforcement (2) BRAZING (area Z2 ).
  17. Outer rear reinforcement (2) SHIELDED GAS PLUG WELD (area Z3).