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Home >> Smart >> 2017 >> Fortwo Electric Drive, 2D Convertible >> Repair and Diagnosis >> Collision >> Body Panels >> Side Wall - 453 Chassis >> Testing & Repair >> Partially Replace Outer Side Longitudinal Member - Ar63.30-P-1050SRC

Partially Replace Outer Side Longitudinal Member - Ar63.30-P-1050SRC

Model 453.3/4 

Shown on model 453.4 

G12095947Courtesy of MERCEDES-BENZ USA
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. AS00.00-Z-0017-01A
  Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
  General information on repair of vehicles with ultra-strength steels.   AH60.00-P-0024-01SR
  General information on MB materials   AH98.00-P-9409-03SM
  General information on body repair   AH60.00-P-0001-01FF
REMOVING Remove     
1 Remove detachable parts in area to be repaired    
2 Cover all detachable parts remaining on vehicle with spark protection blankets    
3 Remove outer side longitudinal member (1)   AR63.30-P-1050-01SRC 
IMPORTANTCommercially available devices/tools 
Round wire brush
Body power jigsaw
Spot weld milling machine
Wet/dry vacuum cleaner
 
Zinc dust paint suitable for spot welding, replaced by A 000 986 28 00 1K zinc dust paint *BR00.45-Z-1001-07A 
4 Prepare outer side longitudinal member (1)   AR63.30-P-1050-02SRC 
IMPORTANTCommercially available devices/tools 
Round wire brush
Body power jigsaw
Wet/dry vacuum cleaner
 
Zinc dust paint suitable for spot welding, replaced by A 000 986 28 00 1K zinc dust paint *BR00.45-Z-1001-07A 
INSTALLING Install     
  The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. AS00.00-Z-0007-01A
  Measures for preventing damage to vehicles or components when performing electric welding work   AH00.00-P-0005-01FF
5 Install outer side longitudinal member (1)   AR63.30-P-1050-03SRC 
REFER TO SPECIAL TOOLS 000 588 01 84 00 Welder   WS60.00-P-0021K
REFER TO SPECIAL TOOLS 000 588 02 84 00 Welder   WS60.00-P-0022K
IMPORTANTCommercially available devices/tools 
Round wire brush
Body power jigsaw
Wet/dry vacuum cleaner
 
Zinc dust paint suitable for spot welding, replaced by A 000 986 28 00 1K zinc dust paint *BR00.45-Z-1001-07A 
Parts kit for 2-component adhesive for body *BR00.45-Z-1162-02A 
6 Clean weld joints and sheet metal flange with round wire brush IMPORTANTCommercially available devices/tools 
Round wire brush
 
7 Remove spark protection blankets    
8 Clean repair area IMPORTANTCommercially available devices/tools 
Wet/dry vacuum cleaner
 
9 Prime repair area using primer filler
Notes on paintwork repairs
IMPORTANT Use only primer filler approved by Daimler AG:
http://xentryportal.mercedes-benz.com 
AH98.00-P-9408-02MCC
10 Seal seam following repairs IMPORTANT Supplement standard seals with sealant. AR97.10-P-4000SR
11 Paint repair areas and adjacent surfaces
Notes on paintwork repairs
IMPORTANT Use only paints approved by Daimler AG:
http://xentryportal.mercedes-benz.com 
AH98.00-P-9408-02MCC
12 Add cavity preserving agent   AR97.20-P-1500SR
13 Install all detachable body components in area to be repaired    
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding, replaced by A 000 986 28 00 1K zinc dust paint A 000 986 34 42
BR00.45-Z-1162-02A Parts kit for 2-component adhesive for body A 012 989 17 71