LEMON Manuals: Even more car manuals for everyone
Home >> Smart >> 2017 >> Fortwo Electric Drive, 2D Convertible >> Repair and Diagnosis (Single Page) >> Brakes >> Traction Control >> Brakes - Hydraulic & Mechanical Systems - 453 Chassis >> Testing & Repair >> Remove/Install Brake Hose To Front Axle - AR42.10-P-0026SR

Remove/Install Brake Hose To Front Axle - AR42.10-P-0026SR

MODEL 453 

Shown on left side of vehicle 

G12096888Courtesy of MERCEDES-BENZ USA
  Risk of poisoning  from swallowing brake fluid.
Risk of injury  from skin and eye contact with brake fluid
Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A 
NOTES Brake fluid notes   AH42.50-P-0001-01A 
NOTES Notes on repairs to brake system   AH42.00-P-0003-01A 
INSTALLINGREMOVING Remove/install     
1 Insert brake pedal jack with adapter for brake pedal jack between brake pedal and driver's seat, and press brake pedal approx. 2 cm NOTES
Cover driver seat.
Otherwise the driver's seat may be soiled or damaged.
IMPORTANT To prevent the brake fluid reservoir from emptying.
 
SPECIAL TOOL Adapter for brake pedal winch Figure
SPECIAL TOOL Brake pedal jack Figure
2 Remove left or right wheel-and-tire assembly   AR40.10-P-1100SR
3 Unscrew retaining screw of brake line (2) from brake hose (1) IMPORTANT Collect brake fluid in a suitable container.
TORQUE SPECIFICATION Retaining screw, brake line to brake hose
*BA42.10-P-1002-04SR 
4 Immediately seal off brake line (2) and brake hose (1) connections SPECIAL TOOL Record plug Figure
5 Remove brake hose (1) from bracket and remove retaining clamps (3) INSTALLATION NOTES : Install brake hose (1) without any chafing and free of tension.
Otherwise the brake hose (1) will be damaged.
INSTALLATION IMPORTANT : Make sure that retaining clip (3) is seated properly.
 
6 Remove rubber grommet (4) from bracket    
7 Unscrew brake hose (1) from floating brake caliper (5) and remove IMPORTANT Collect brake fluid in a suitable container.
TORQUE SPECIFICATION Brake hose to front floating caliper
*BA42.10-P-1001-04SR 
8 Immediately seal off brake hose (1) and floating brake caliper (5) connections SPECIAL TOOL Record plug Figure
9 Install in the reverse order    
10 Bleed brake system   AR42.10-P-0010SR 
BRAKE LINES, BRAKE HOSES

Number Designation MODEL 453
BA42.10-P-1001-04SR Brake hose to front floating caliper Nm 17
BRAKE LINES, BRAKE HOSES

Number Designation MODEL 453
BA42.10-P-1002-04SR Retaining screw, brake line to brake hose Nm 13
Fig 1: Identifying Adapter For Brake Pedal Winch (211 589 00 31 00)
G11128831Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Record Plug (129 589 00 91 00)
G11065549Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Brake Pedal Jack (000 589 18 31 00)
G11128830Courtesy of MERCEDES-BENZ USA