Brakes - Hydraulic & Mechanical Systems - 453 Chassis

• General Information
  • Notes On Repairs To Brake System - AH42.00-P-0003-01A
  • Notes On The Evaluating And Interpreting Brake Tests On Test Stands - AH42.00-P-0004-01A
  • Notes On Evaluating Brake Disks With And Without Wear Holes - AH42.10-P-9406-14A
  • Brake Fluid Notes - AH42.50-P-0001-01A
• Basic Knowledge
  • Vacuum Supply, Function - GF42.22-P-1004KJE
  • BAS brake application, function - GF42.31-P-2000KJ
  • Steering Angle Sensor, Component Description - GF42.45-P-5107KJ
  • Component Description For Electronic Stability Program Control Unit - GF42.45-P-5119KJ
  • Adaptive Brake (ABR), Function - GF42.47-P-0001KJ
  • Table Of Contents For Function Description, Adaptive Brake (ABR) - GF42.47-P-0999KJ
  • Overview Of System Components, Adaptive Brake (ABR) - GF42.47-P-9997KJ
• Safety Precautions
  • Risk Of Death Caused By Limbs Being Caught Or Crushed By Rotating Parts When Performing Tests On The Brake Test Stand - AS42.00-Z-0001-01A
  • Safety Information: Brakes - hydraulic and mechanical systems - AS42.00-Z-9999ZZ
  • Risk Of Poisoning From Swallowing Brake Fluid. Risk Of Injury From Skin And Eye Contact With Brake Fluid - AS42.50-Z-0001-01A
  • Risk Of Accident When Commissioning The Vehicle Due To A Lack Of Braking Effect When The Service Brake Is Operated For The First Time After Repair Work. - AS42.50-Z-0002-01A
• Testing & Repair
  • Remove/Install Brake Lines On Underfloor - AR42.10-P-0001SR
  • Remove/Install Rear Right Brake Line From ESP® Hydraulic Unit To Underfloor - AR42.10-P-0002SR
  • Remove/Install Rear Left Brake Line From ESP® Hydraulic Unit To Underfloor - AR42.10-P-0003SR
  • Carrying Out Bleeding Operation - AR42.10-P-0010-02SR
  • Bleed Brake System - AR42.10-P-0010SR
  • Remove/Install Brake Hose At Rear Axle - AR42.10-P-0023SR
  • Remove/Install Brake Hose To Front Axle - AR42.10-P-0026SR
  • Remove/Install Left Front Brake Line - AR42.10-P-0032SR
  • Remove/Install Right Front Brake Line - AR42.10-P-0033SR
  • Remove/Install Brake Line From Master Brake Cylinder To The ESP® Hydraulic Unit - AR42.10-P-0034SR
  • Remove/Install Left Rear Brake Line - AR42.10-P-0036SR
  • Remove/Install Right Rear Brake Line - AR42.10-P-0037SR
  • Remove/Install Brake Light Switch - AR42.10-P-0042SR
  • Remove/Install Front Axle Brake Caliper - AR42.10-P-0070SR
  • Remove/Install Brake Carrier Plate - AR42.10-P-0164SR
  • Remove/Install Brake Shoes At Rear Axle - AR42.10-P-0165SR
  • Remove/Install Wheel Brake Cylinder - AR42.10-P-0167SR
  • Remove/Install Front Axle Brake Disk - AR42.10-P-0230SR
  • Remove/Install Splash Shield On Front Brake - AR42.10-P-0233SR
  • Remove/Install Master Brake Cylinder - AR42.10-P-0300SR
  • Removing And Installing Brake Fluid Reservoir - AR42.10-P-0301SR
  • Remove/Install Brake Carrier - AR42.10-P-0500SR
  • Remove/Install Brake Drum - AR42.10-P-1010SR
  • Removing And Installing Hand Brake Lever - AR42.20-P-0500SR
  • Adjust Parking Brake - AR42.20-P-0540SR
  • Parking Brake Cable Removal And Installation - AR42.20-P-0545SR
  • Remove/Install Left/Right Front Axle RPM Sensor - AR42.40-P-9801SR
  • Remove/Install Left/Right Rear Axle RPM Sensor - AR42.40-P-9807SR
  • Remove/Install Electronic Stability Program (ESP®) Hydraulic Unit - AR42.45-P-0817SR
  • Remove/Install Electronic Stability Program (ESP®) Control Unit - AR42.45-P-0820SR
• Test & Adjustment Values
  • Test And Adjustment Values: Smart: Brakes - Hydraulic And Mechanical Systems - BE42.00-Z-9999CZ
  • Check Values For Front Brakepad - BE42.10-P-1000-05Y
  • Test Values For Front Brake Disks - BE42.10-P-1000-08Y
  • Drum Brake - BE42.10-P-1000-12E
  • Parking Brake For Maintenance Operations - BE42.20-P-1000-02B
• Maintenance
  • Replace Brake Fluid - AP42.00-P-4280S
  • Brake Test - AP42.00-P-4290MCC
  • Brake System - Inspect Fluid Level - AP42.10-P-4210S
  • Overview - Check Brake System Fluid Level - AP42.10-P-4247US
  • Evaluate Condition Of Brake Linings, General View - AP42.10-P-4248U
  • Evaluate Condition Of Brake Disks, General View - AP42.10-P-4249U
  • Assess Condition Of Brake Linings
    • Assess Condition Of Brake Linings - AP42.10-P-4252S
    • Assess Condition Of Brake Linings - AP42.10-P-4252SS
  • Determine Remaining Distance Of Brake Pads - AP42.10-P-4253-03EW
  • Assess Condition Of Brake Disks - AP42.10-P-4256EW
  • Apply Preservation Agent To Brake Disks - AP42.10-P-4258-03A
  • Inspect Condition Of Brake Disks - AP42.10-P-4258S
• Retrofitting & Conversion
  • Remove Trim Piece On Parking Brake Lever - AZ42.20-P-0006-01SR
  • Install Trim Piece On Parking Brake Lever - AZ42.20-P-0006-02SR
  • Retrofit Trim Piece On Parking Brake Lever - AZ42.20-P-0006SR
• Torque Specifications
  • Tightening Torques: Smart: Brakes - Hydraulic And Mechanical Systems - BA42.00-Z-9999CZ
  • Brake Lines, Brake Hoses - BA42.10-P-1000-04SR
  • Master Brake Cylinder - BA42.10-P-1000-05M
  • Brake Disks, Brake Cover Plate - BA42.10-P-1000-06SR
  • Brake Cylinder - BA42.10-P-1000-08F
  • Front Axle Brake Caliper - BA42.10-P-1000-10SR
  • Drum Brake - BA42.10-P-1000-16D
  • Parking Brake - BA42.20-P-1000-01N
  • Front Axle RPM Sensor - BA42.30-P-1000-01L
  • Rear Axle RPM Sensor - BA42.30-P-1000-02L
  • Electronic Stability Program (ESP®) - BA42.45-P-1000-01P
• Wiring Diagrams
  • Wiring Diagram Of Parking Brake
    • Wiring Diagram Of Parking Brake - PE42.20-P-2000-97BBA
    • Wiring Diagram Of Parking Brake - PE42.20-P-2000-97BEA
    • Wiring Diagram Of Parking Brake - PE42.20-P-2000BBA
    • Wiring Diagram Of Parking Brake - PE42.20-P-2000BEA
  • Electrical Function Schematic For Vacuum Supply
    • Electrical Function Schematic For Vacuum Supply - PE42.22-P-2051-97BBE
    • Electrical Function Schematic For Vacuum Supply - PE42.22-P-2051BBE
  • Wiring Diagram Of Electronic Stability Program (ESP)
    • Wiring Diagram Of Electronic Stability Program (ESP) - PE42.45-P-2000-97BBA
    • Wiring Diagram Of Electronic Stability Program (ESP) - PE42.45-P-2000-97BEA
    • Wiring Diagram Of Electronic Stability Program (ESP) - PE42.45-P-2000BBA
    • Wiring Diagram Of Electronic Stability Program (ESP) - PE42.45-P-2000BEA
  • Electrical Function Schematic For Adaptive Brake (ABR)
    • Electrical Function Schematic For Adaptive Brake (ABR) - PE42.47-P-2050-97BBA
    • Electrical Function Schematic For Adaptive Brake (ABR) - PE42.47-P-2050-97BEA
    • Electrical Function Schematic For Adaptive Brake (ABR) - PE42.47-P-2050BBA
    • Electrical Function Schematic For Adaptive Brake (ABR) - PE42.47-P-2050BEA
• Special tools
  • 000 588 05 21 00 Roller Brake Test Stand - WS42.00-P-0006B
  • 000 588 07 21 00 Test Equipment - WS42.00-P-0014B
  • 140 589 00 19 00 Caliper Gauge - WS42.00-P-0028A
  • 168 589 08 63 00 Test Connection - WS42.00-P-0044B
  • 454 589 01 91 00 Adapter - WS42.00-P-0069A
  • 000 589 75 03 00 Box Wrench Bit - WS42.00-P-3000A