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Oil line removal and installation - AR18.30-P-6850ELS

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ENGINE 276.8 in MODEL 207, 212, 218 

Fig 1: Oil Line Remove/Install Components
G09975238Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
1 Open engine hood and raise to vertical position ENGINE 276.8 in MODEL 207, 212, 218  
MODEL 207, 212 with ENGINE 276.8 AR88.40-P-1000EW
2 Detach upper engine cover    
3 Detach left or right air filter housing   AR09.10-P-1150ELS
4 Detach left or right soundproofing over injectors    
5 Detach left or right feed line oil line (1L or 1R) from ATL and close off openings using suitable grommets INSTALLATION IMPORTANT Install new sealing rings.  
TORQUE SPECIFICATION Bolt, oil feed line to turbocharger *BA09.40-P-1004-01W 
SPECIAL TOOL Record plug Figure
6 Detach left or right feed line oil line (1L or 1R) from crankcase and close off openings using suitable grommets INSTALLATION IMPORTANT Install new sealing rings.  
TORQUE SPECIFICATION Bolt, oil feed line to cylinder head *BA09.40-P-1005-01W 
SPECIAL TOOL Record plug Figure
7 Remove left or right oil lines feed lines (1L or 1R)    
8 Detach charge air cooler (3) at both charge air pipes and on throttle valve actuator and place with attached coolant lines to one side and secure against falling down   AR09.41-P-6819ELS
9 Detention poly-V belt and detach at the alternator (G2) or A/C compressor (A9)   AR13.20-P-0001ELS
10 Detach A/C compressor (A9), place with attached lines to one side and secure against falling down TORQUE SPECIFICATION Bolt, refrigerant compressor to timing case/crankcase/engine support *BA83.55-P-1001-01M 
11 Detach alternator (G2), place with attached lines to one side and secure against falling down ENGINE 276.8 in MODEL 207 AR15.40-P-5032ELA
ENGINE 276.8 in MODEL 212, 218 AR15.40-P-5032EL
12 Detach right return flow oil line (2R) from ATL and close off openings using suitable grommets INSTALLATION IMPORTANT Install new sealing rings.  
TORQUE SPECIFICATION Bolt, oil return flow line to turbocharger *BA09.40-P-1006-01W 
SPECIAL TOOL Record plug Figure
13 Detach right return flow oil line (2R) from crankcase and close off openings using suitable grommets INSTALLATION IMPORTANT Install new sealing rings.  
TORQUE SPECIFICATION Bolt, oil return line to crankcase *BA09.40-P-1007-01W 
SPECIAL TOOL Record plug Figure
14 Remove right-hand right return oil line (2R)    
15.1 Open clamp on hose for the left return flow oil line (2L) ENGINE 276.8 in MODEL 212, 218 with CODE M005 (4MATIC)  
15.2 Detach left return flow oil line (2L) on ATL ENGINE 276.8 in MODEL 207
ENGINE 276.8 in MODEL 212, 218 without CODE M005 (4MATIC)
 
TORQUE SPECIFICATION Bolt, oil return flow line to turbocharger *BA09.40-P-1006-01W 
16 Detach left return flow oil line (2L) on crankcase ENGINE 276.8 in MODEL 207, 212
ENGINE 276.8 in MODEL 218 without CODE M005 (4MATIC)
 
TORQUE SPECIFICATION Bolt, oil return line to crankcase *BA09.40-P-1007-01W 
17 Remove left ATL ENGINE 276.8 in MODEL 212, 218 with CODE M005 (4MATIC)  
AR09.40-P-6025ELS
18 Detach left return flow oil line (2L) on crankcase and remove upwards ENGINE 276.8 in MODEL 212, 218 with CODE M005 (4MATIC)  
TORQUE SPECIFICATION Bolt, oil return line to crankcase *BA09.40-P-1007-01W 
19 Detach left return flow oil line (2L) on ATL and remove ENGINE 276.8 in MODEL 212, 218 with CODE M005 (4MATIC)  
TORQUE SPECIFICATION Bolt, oil return flow line to turbocharger *BA09.40-P-1006-01W 
20 Install in the reverse order    
21 Check engine oil level; correct if necessary    
REFER TO MAINTENANCE AP18.00-P-0101CWZ
DANGER Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
22 Carry out an engine test run, checking the engine for proper operation and leaktightness
TURBOCHARGER

Number Designation ENGINE 276.8
BA09.40-P-1004-01W Bolt, oil feed line to turbocharger Nm 9
TURBOCHARGER

Number Designation ENGINE 276.8
BA09.40-P-1005-01W Bolt, oil feed line to cylinder head Nm 14
TURBOCHARGER

Number Designation ENGINE 276.8
BA09.40-P-1006-01W Bolt, oil return flow line to turbocharger Nm 11
TURBOCHARGER

Number Designation ENGINE 276.8
BA09.40-P-1007-01W Bolt, oil return line to crankcase Nm 9
REFRIGERANT COMPRESSOR

Number Designation ENGINE 276
BA83.55-P-1001-01M Bolt, refrigerant compressor to timing case/crankcase/engine support Nm 20
Fig 2: Identifying Record Plug (129 589 00 91 00)
G09975239Courtesy of MERCEDES-BENZ USA