Remove/install charge air cooler, water-cooled - AR09.41-P-6819ELS
WARNING: This page does not describe the selected car, but rather 33 other vehicles, including the 2016 Mercedes-Benz E63 S AMG, 2016 Mercedes-Benz E400, 2016 Mercedes-Benz E350, 2016 Mercedes-Benz E300, and 2016 Mercedes-Benz E250. However, it is still accessible from the selected car via links, so may be relevant.
ENGINE 276.8 in MODEL 207, 212, 218
| Risk of injury to skin and eyes suffering scalding from contact with hot coolant spray. Risk of poisoning from swallowing coolant. | Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers. Wear protective gloves, protective clothing and safety glasses. |
AS20.00-Z-0001-01A | |
| Remove/install | |||
| 1 | Remove front section of lower engine compartment paneling | AR61.20-P-1105EW | |
| 2 | Open cap of the coolant expansion reservoir for the low-temperature circuit. | ||
| 3 | Drain coolant from low-temperature circuit | AR09.41-P-6925ELS | |
| Notes on coolant | AH20.00-N-2080-01A | ||
| 4 | Remove right and left charge air line | AR09.41-P-8620ELS | |
| 5 | Loosen clamp (5) | ||
| 6 | Detach coolant hoses on coolant connections (2) | AR20.20-P-7441-01RQ | |
| 7 | Detach vent line (4) on charge air cooler (3) | ||
| 8 | Disconnect electrical line at charge air temperature sensor (B17/8) and on pressure sensor upstream of throttle valve (B28/6) | ||
| 9 | Remove diagonal struts upstream of charge air cooler (3) | ENGINE 276.8 in MODEL 207.462/465 | |
| *BA33.10-P-1004-01M | |||
| 10 | Unclip retaining clamp (1), pull charge air cooler (3) to the front and remove | ||
| 11 | Detach connection piece between throttle valve and charge air cooler (3) from charge air cooler (3) | When replacing the charge air cooler (3) | |
| 12 | Remove charge air temperature sensor (B178) | When replacing the charge air cooler (3) | |
| 13 | Remove pressure sensor upstream of throttle valve (B28/6) | When replacing the charge air cooler (3) | |
| 14 | Install in the reverse order | ||
| Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A | |
| 15 | Perform an engine test run; to do this check engine cooling system for leaktightness and engine for proper operation |
FRONT AXLE CARRIER
| Number | Designation | MODEL 207 | ||
|---|---|---|---|---|
| BA33.10-P-1004-01M | Mounting brace to front end/front axle carrier | M8 | Nm | 23 |
| M10 | Nm | 50 | ||