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Retrofit mechanical swing-away trailer hitch - AN31.10-P-0001EW

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MODEL 212.0## (except 212.007/074/075/076/077/092/095/098) 1# without CODE 1U9 (Lastenstufen-Konzept) without CODE 460 (Canada version) without CODE 494 (US version) without CODE 498 (Japanese version) without CODE 770 (AMG 48.3 cm (19") alloy wheels in 7-twin-spoke design) without CODE 871 (Sensor system for trunk lid opening/closing) without CODE P25 (BlueEFFICIENCY Edition) without CODE R17 (5-double-spoke light-alloy wheels 48.3 cm (19")) without CODE Z04 (High protection B4) 

Fig 1: Mechanical Swing-Away Trailer Hitch Components (1 Of 2)
G09976033Courtesy of MERCEDES-BENZ USA
Fig 2: Mechanical Swing-Away Trailer Hitch Components (2 Of 2)
G09976034DANGERNOTESIMPORTANTREMOVINGREFER TO FORMSIMPORTANTREFER TO TESTING & REPAIRIMPORTANTREFER TO TESTING & REPAIRIMPORTANTREFER TO TESTING & REPAIRREFER TO TESTING & REPAIRIMPORTANTIMPORTANTIMPORTANTINSTALLINGTORQUE SPECIFICATIONTORQUE SPECIFICATIONTORQUE SPECIFICATIONIMPORTANTSPECIAL TOOLSPECIAL TOOLDANGERIMPORTANTIMPORTANTIMPORTANTREFER TO SELF-DIAGNOSTIC SYSTEMSIMPORTANTREFER TO SELF-DIAGNOSTIC SYSTEMSCourtesy of MERCEDES-BENZ USA
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by vehicle manufacturer. AS00.00-Z-0010-01A
NOTES Notes on installing a trailer hitch   AH31.10-P-1000-02CW
IMPORTANT Notes on EU type approval requirements   AH31.10-P-1000-03T
REMOVING Remove     
1 Print out the document "Trailer hitch, certificate" All non-EU countries  
REFER TO FORMS Trailer coupling certificate * Applies to Europe only
IMPORTANT Print out the document "Trailer hitch, certificate" and submit for the installation acceptance. For do-it-yourself installation, print out the detailed installation instructions and hand over to the customer.
OF31.10-P-1000-01D
2 Remove left and right trim in luggage compartment    
REFER TO TESTING & REPAIR     AR68.30-P-4600EW
    IMPORTANT Vehicles without CODE 432 (Left and right dynamic multicontour seat) or without CODE 489 (AIRmatic (air suspension with continuous adjustment damping)) or without CODE 810 (Sound system)
Replace the left trim in the luggage compartment.
 
3 Remove rear SAM control module with fuse and relay module    
REFER TO TESTING & REPAIR     AR54.21-P-1258EW
    IMPORTANT Check in the EPC if the rear SAM control unit with fuse and relay module installed in accordance with the vehicle equipment can be used for the retrofitting of the trailer hitch (AHV).
If necessary, the rear SAM control unit with fuse and relay module may have to be removed and replaced with a unit compatible with the trailer hitch.
If the rear SAM control unit with fuse and relay module does not need to be replaced, just detach it and put aside.
 
4 Remove on-board electrical system battery MODEL 212.0 with ENGINE 273  
REFER TO TESTING & REPAIR     AR54.10-P-0005EW
5 Remove rear bumper    
REFER TO TESTING & REPAIR     AR88.20-P-2200EW
6 Remove exhaust rubber bushings on rear muffler IMPORTANT Left on a single-pipe exhaust system. Left and right on a twin-pipe exhaust system.  
7 Remove crossmember (6) IMPORTANT Cross member (6) is a delete component.  
8 Check electric fan for compatibility; replace if necessary IMPORTANT Check in the EPC if the electric fan installed in accordance with the vehicle equipment can be used for the retrofitting of the trailer hitch (AHV).
If necessary, the electric fan may have to be removed and replaced with a unit that is compatible with the trailer hitch.
 
INSTALLING Install     
9 Retrofit mechanical detachable parts   AN31.11-P-8080-05EW
TORQUE SPECIFICATION Nut, trailer hitch to rear center panel *BA31.11-P-1002-01J 
TORQUE SPECIFICATION Bolt, trailer hitch to longitudinal member reinforcement *BA31.11-P-1001-01J 
TORQUE SPECIFICATION Bolt, longitudinal member reinforcement to frame side member *BA31.11-P-1003-01J 
10 Retrofit trailer hitch control unit   AN31.19-P-8080-05EW
IMPORTANT Vehicles without CODE 863 (Digital/analog TV tuner) and without CODE 872 (Electric seat heater for left and right rear seat)
Order trailer hitch control unit bracket separately.
11 Retrofit trailer hitch wiring harness   AN31.19-P-8100-05EW
SPECIAL TOOL Wiring harness repair kit, basic Figure
SPECIAL TOOL New passenger car wiring harness repair kit Figure
12 Retrofit release lever   AN31.11-P-8080-06EW
DANGER Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors. No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and skin cream. Ensure that the area is well ventilated. AS98.00-Z-0002-01A
13 Paint bumper on rear lower section MODEL 212.0## (except 212.002/003/005) 1# with CODE 950 (AMG sport package)
IMPORTANT Use only paint and paint system approved by Daimler AG. The Daimler AG painting specifications must be observed. Check with the customer whether the rear lower section of the bumper is to be painted or not. Where applicable, do not perform this step.
 
14 Modify rear bumper MODEL 212.0## (except 212.002/003/005) 1# with CODE 950 (AMG sport package)  
AN88.30-P-0007-01EX
15 Install remaining parts    
16 Enter special equipment in online vehicle data card via vehicle documentation system (VeDoc) IMPORTANTAdd: 
  • CODE 550 (Trailer hitch)
 
17 Document retrofitted equipment in VeDoc IMPORTANT Attach note "Trailer hitch retrofitted as per AN31.10-P-0001EW " under field organization texts for design group 31.  
18 Connect Star Diagnosis and select vehicle via the vehicle identification number (VIN)    
REFER TO SELF-DIAGNOSTIC SYSTEMS     AD00.00-P-2000-04A
19 Perform variant coding with XENTRY using the software calibration number (SCN) IMPORTANT Variant coding must be carried out with XENTRY using the SCN for the following control unit:
  • "Front SAM with fuse and relay module"
  • Instrument cluster
  • CGW
 
20 Disconnect Star Diagnosis    
REFER TO SELF-DIAGNOSTIC SYSTEMS     AD00.00-P-2000-04A
21 Perform function test of light signals at trailer hitch socket   AN31.19-P-8100-06CW
TRAILER HITCH MECHANISM

Number Designation MODEL 212
BA31.11-P-1003-01J Bolt, longitudinal member reinforcement to frame side member Nm 85
TRAILER HITCH MECHANISM

Number Designation MODEL 212
BA31.11-P-1001-01J Bolt, trailer hitch to longitudinal member reinforcement Nm 110
TRAILER HITCH MECHANISM

Number Designation MODEL 212
BA31.11-P-1002-01J Nut, trailer hitch to rear center panel Nm 85
Fig 3: Identifying Passenger Car Wiring Harness Repair Kit (220 589 04 99 00)
G09976035Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Wiring Harness Repair Kit (000 589 13 99 00)
G09976036Courtesy of MERCEDES-BENZ USA
PARTS ORDERING NOTE

Part no. Designation Quantity
KG 99 (siehe EPC) Trailer hitch package contents 1