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Remove/install oil feed line for turbocharger - AR09.40-P-6022CD

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ENGINE 651 in MODEL 166, 172, 204, 207, 212, 218, 221 

Fig 1: Oil Feed Line For Turbocharger Remove/Install Components
G09974890Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of death  when touching components on vehicles with high-voltage on-board electrical system Do not touch components and open lines of the high-voltage on-board electrical system. Persons who wear electronic implants (e.g. cardiac pacemakers), must not  carry out any work on high-voltage on-board electrical systems. AS54.00-Z-0001-01A
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by vehicle manufacturer. AS00.00-Z-0010-01A
DANGER Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
1 Remove power electronics with power distributor ENGINE 651 in MODEL 212.098/298 AR08.10-P-0011EH
2 Detach ground line of on-board electrical system battery ENGINE 651 in MODEL 166, 172, 204, 207, 212 (except 212.098/298), 218, 221  
ENGINE 651 in MODEL 166 AR54.10-P-0003GZ
ENGINE 651 in MODEL 172 AR54.10-P-0003W
ENGINE 651 in MODEL 204 AR54.10-P-0003CW
ENGINE 651 in MODEL 207, 212 (except 212.098/298), 218 AR54.10-P-0003EW
ENGINE 651 in MODEL 221
IMPORTANT Do not connect quiescent current retention unit.
AR54.10-P-0003SX
3 Remove cylinder head cover trim ENGINE 651 in MODEL 166, 172, 204, 207, 212 (except 212.098/298), 218, 221  
4 Remove air filter housing ENGINE 651 in MODEL 166, 172, 204, 207, 212 (except 212.098/298), 218, 221 AR09.10-P-1150CD 
5 Unscrew union nut (3) for oil feed line (1) TORQUE SPECIFICATION Lubricating oil lines connection *BA09.40-P-1009-01P 
6 Remove banjo bolts (4) and oil feed line (1) IMPORTANT Plug openings.
INSTALLATION IMPORTANT Replace seals rings for banjo bolts (4).
 
TORQUE SPECIFICATION Banjo bolt, lubricating oil line to turbocharger *BA09.40-P-1005-01P 
SPECIAL TOOL Record plug Figure
7 Remove alternator ENGINE 651 in MODEL 166, 172, 204, 207, 212 (except 212.098/298), 218, 221
ENGINE 651 in MODEL 166
AR15.40-P-5032GR
ENGINE 651 in MODEL 172, 204, 207, 212 (except 212.098/298), 218, 221
IMPORTANT For model 166 lay the alternator to the front and secure against falling down.
AR15.40-P-5032CD
8 Remove screw/bolt (5) TORQUE SPECIFICATION Lubricating oil line bracket fastening bolt *BA09.40-P-1004-01P 
9 Remove screw/bolt (6) and pull out oil feed line (2) from crankcase INSTALLATION IMPORTANT Replace sealing ring for oil feed line (2).  
TORQUE SPECIFICATION Bolt, lubricating oil line to cylinder crankcase *BA09.40-P-1006-01P 
10 Install in the reverse order    
11 Check engine oil level, correct if necessary NOTES
The engine oil level must lie between "Min" and "Max".
Engine damage can occur otherwise.
 
DANGER Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
12 Perform an engine test run and check oil feed lines (1, 2) for leaktightness    
TURBOCHARGER

Number Designation ENGINE 651
BA09.40-P-1005-01P Banjo bolt, lubricating oil line to turbocharger Stage 1 Nm 9
Stage 2 ∠° 90
TURBOCHARGER

Number Designation ENGINE 651
BA09.40-P-1009-01P Lubricating oil lines connection Nm 22
TURBOCHARGER

Number Designation ENGINE 651
BA09.40-P-1004-01P Lubricating oil line bracket fastening bolt Nm 9
TURBOCHARGER

Number Designation ENGINE 651
BA09.40-P-1006-01P Bolt, lubricating oil line to cylinder crankcase Nm 9
Fig 2: Identifying Record Plug (129 589 00 91 00)
G09974891Courtesy of MERCEDES-BENZ USA