LEMON Manuals: Even more car manuals for everyone
Home >> Smart >> 2015 >> Fortwo Electric Drive, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 64 (Rear Axle - 212 Chassis - 1 Of 2) >> Testing & Repair >> Remove/install rear rubber bushings for differential mount in rear axle carrier - AR35.10-P-0050EW

Remove/install rear rubber bushings for differential mount in rear axle carrier - AR35.10-P-0050EW

WARNING: This page does not describe the selected car, but rather 33 other vehicles, including the 2016 Mercedes-Benz E63 S AMG, 2016 Mercedes-Benz E400, 2016 Mercedes-Benz E350, 2016 Mercedes-Benz E300, and 2016 Mercedes-Benz E250. However, it is still accessible from the selected car via links, so may be relevant.

MODEL 166, 212, 218 

Fig 1: Rear Rubber Bushings For Differential Mount In Rear Axle Carrier Remove/Install Components (1 Of 2)
G09976312Courtesy of MERCEDES-BENZ USA
Fig 2: Rear Rubber Bushings For Differential Mount In Rear Axle Carrier Remove/Install Components (2 Of 2)
G09976313DANGERNOTESIMPORTANTREMOVINGINSTALLINGTORQUE SPECIFICATIONIMPORTANTTORQUE SPECIFICATIONTORQUE SPECIFICATIONIMPORTANTTORQUE SPECIFICATIONTORQUE SPECIFICATIONSPECIAL TOOLSPECIAL TOOLSPECIAL TOOLSPECIAL TOOLSPECIAL TOOLCourtesy of MERCEDES-BENZ USA
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
NOTES Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
IMPORTANT Notes on repair work on suspension components   AH00.00-P-0100-01A
REMOVINGINSTALLING Remove/install     
1 Move transmission into neutral or idle position and release parking brake    
2.1 Switch off ignition and remove transmitter key from electronic ignition lock control unit MODEL 166, 212, 218
without CODE 889 (KEYLESS-GO)
 
2.2 Switch off ignition and remove transmitter key or KEYLESS-GO start/stop button from electronic ignition lock control unit MODEL 166, 212, 218
with CODE 889 (KEYLESS-GO)
 
3 Secure vehicle on vehicle lift MODEL 166 AR00.60-P-0100GZ
MODEL 212, 218 AR00.60-P-0100EWS
4 Remove left and right rear diagonal strut MODEL 212.2, 218.9  
TORQUE SPECIFICATION Bolt, rear diagonal strut bracket mount to body *BA61.10-P-1006-01H 
5 Remove exhaust system as from connecting point MODEL 166, 212, 218  
MODEL 212, 218 with ENGINE 157, 276, 278 AR49.10-P-7100EL
MODEL 212, 218 with ENGINE 642, 651 AR49.10-P-7100EWI
MODEL 212 with ENGINE 156, 272, 273 AR49.10-P-7100EW
MODEL 212 with ENGINE 274 AR49.10-P-7100MR
MODEL 166 with ENGINE 276
MODEL 166 with ENGINE 278
AR49.10-P-7100GQA
MODEL 166 with ENGINE 642, 651 AR49.10-P-7100GQB
6 Slacken off threaded connections of propeller shaft center support bearing on frame floor assembly by 3 or 4 turns MODEL 166 AR41.10-P-0050GQ
MODEL 212, 218 AR41.10-P-0050EW
7 Detach propeller shaft from rear axle differential (50) MODEL 166 AR41.10-P-0050GQ
MODEL 212, 218
IMPORTANT Flex disk remains on propeller shaft.
AR41.10-P-0050EW
8.1 Lash down rear axle differential (50) using tensioning strap (6) on the rear axle carrier (4) MODEL 212, 218  
8.2 Support rear axle differential (50) with telescopic lifter and transmission plate MODEL 166
Transmission jack
Transmission platform
 
9 Unscrew left and right bolt (3) of rear mounting on rear axle differential (50) TORQUE SPECIFICATION *BA35.31-P-1003-02E 
MODEL 166  
TORQUE SPECIFICATION *BA35.10-P-1006-01N 
MODEL 212
MODEL 218
 
10 Support rear axle differential (50) with telescopic lifter and transmission plate MODEL 212, 218
Transmission jack
Transmission platform
 
11 Remove bolt (5) of front mounting of rear axle differential (50) IMPORTANT MODEL 166
Installation:  Tighten the jam nut of the bolt (5) to the specified tightening torque and counterhold bolt (5) while doing so.
 
TORQUE SPECIFICATION *BA35.31-P-1004-02E 
MODEL 166  
TORQUE SPECIFICATION *BA35.10-P-1005-01N 
MODEL 212
MODEL 218
 
12 Lower rear axle differential (50) far enough until the elastomer bearings (10) are accessible    
13 Press elastomer bearings (10) of rear axle differential (50) out of rear axle carrier (4)   AR35.10-P-0050-02CW 
SPECIAL TOOL Extraction and installation tool Figure
SPECIAL TOOL Hollow piston cylinder Figure
SPECIAL TOOL Hand pump Figure
SPECIAL TOOL Hydraulic hose (complete) Figure
SPECIAL TOOL Extraction and insertion tool Fig 3
14 Install in the reverse order    
REAR AXLE CARRIER

Number Designation MODEL 212 MODEL 218
BA35.10-P-1005-01N Rear axle differential to front adapter Nm 65 65
REAR AXLE CARRIER

Number Designation MODEL 212 MODEL 218
BA35.10-P-1006-01N Bolt, rear axle differential to rear transverse bridge Nm 170 170
REAR AXLE DIFFERENTIAL HOUSING

Number Designation MODEL 166
BA35.31-P-1003-02E Bolt, elastomer bearing for rear axle differential to rear axle carrier at rear Nm 95
REAR AXLE DIFFERENTIAL HOUSING

Number Designation MODEL 166
BA35.31-P-1004-02E Nut, elastomer bearing on rear axle differential to rear axle carrier at front Nm 110
FRAME FLOOR ASSEMBLY

Number Designation MODEL 212 MODEL 218
BA61.10-P-1006-01H Bolt, rear diagonal strut bracket mount to body Nm 60 60
Fig 3: Identifying Extraction And Insertion Tool (204 589 01 43 00)
G09976314Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Extraction And Installation Tool (221 589 01 43 00)
G09976315Courtesy of MERCEDES-BENZ USA
Fig 5: Identifying Hydraulic Hose (652 589 00 33 23)
G09976316Courtesy of MERCEDES-BENZ USA
Fig 6: Identifying Hand Pump (652 589 00 33 21)
G09976317Courtesy of MERCEDES-BENZ USA
Fig 7: Identifying Hollow Piston Cylinder (001 589 51 33 00)
G09976318Courtesy of MERCEDES-BENZ USA