LEMON Manuals: Even more car manuals for everyone
Home >> Smart >> 2015 >> Fortwo Electric Drive, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 61 (Crank Assembly - 212 Chassis - 1 Of 2) >> Testing & Repair >> Replace front crankshaft radial sealing ring >> Replace front crankshaft radial sealing ring - AR03.20-P-3000CMG

Replace front crankshaft radial sealing ring - AR03.20-P-3000CMG

WARNING: This page does not describe the selected car, but rather 33 other vehicles, including the 2016 Mercedes-Benz E63 S AMG, 2016 Mercedes-Benz E400, 2016 Mercedes-Benz E350, 2016 Mercedes-Benz E300, and 2016 Mercedes-Benz E250. However, it is still accessible from the selected car via links, so may be relevant.

ENGINES 156 in MODEL 204, 212 

Fig 1: Front Crankshaft Radial Sealing Ring
G09974089Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of injury  caused by fingers being pinched or crushed  when removing, installing or aligning hoods, doors, trunk lids, liftgates or sliding roof Keep body parts and limbs well clear of moving parts. AS00.00-Z-0011-01A
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. AS00.00-Z-0010-01A
1 Remove the front engine cover and both engine air intake ducts upstream of the air filter NOTES Do not tilt front engine cover, but lift upwards vertically otherwise the retaining lugs can break off.  
2 Remove fan shroud Model 204 AR20.40-P-5050CW
Model 212 AR20.40-P-5050EW
3 Remove poly-V belt   AR13.20-P-0001CMG
4 Attach guard plate for radiator/condenser    
REFER TO WORKSHOP EQUIPMENT Guard plate for radiator/condenser WF58.50-P-0110-01A
5 Remove belt pulley/vibration damper (2)   AR03.30-P-1600CMG
6 Remove crankshaft radial sealing ring (3) IMPORTANT Do not damage crankshaft and mounting hole for crankshaft radial seal (3). Use a clean cloth as a base.
IMPORTANT Use a screwdriver to press out crankshaft radial sealing ring (3).
INSTALLATION IMPORTANT Install crankshaft radial sealing ring (3) with sleeve.		 AR03.20-P-3000-01B 
SPECIAL TOOL Figure
7 Install in the reverse order    
8 Check engine oil level and adjust correctly  
REFER TO MAINTENANCE Engine oil and filter change Model 204 AP18.00-P-0101CMG
DANGER Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns during starting procedure or when working near the engine as it is running Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.		 AS00.00-Z-0005-01A
9 Conduct engine test run and check the engine for oil leaks
Fig 2: Identifying Sleeve (119 589 01 14 00)
G09974090Courtesy of MERCEDES-BENZ USA
scientia non olet · About LEMON Manuals