Remove/install rear window - AR67.20-P-3550ELX
WARNING: This page does not describe the selected car, but rather 33 other vehicles, including the 2016 Mercedes-Benz E63 S AMG, 2016 Mercedes-Benz E400, 2016 Mercedes-Benz E350, 2016 Mercedes-Benz E300, and 2016 Mercedes-Benz E250. However, it is still accessible from the selected car via links, so may be relevant.
MODEL 212.2, 218.9
| Remove | |||
| Notes on remove/install rear window | AH67.20-P-2000-01T | ||
| 1 | 1K Prepare-component adhesive cartridge | AR67.10-P-1000-12SX | |
| Repair kit, installing window, 1-component adhesive, replaced by: A 221 670 81 01 Cartridge gun, electric, and preheater |
BR00.45-Z-1089-02A | ||
| Figure | |||
| 2 | Remove rear spoiler | ||
| 3 | Remove tailgate wiper motor | ||
| 4 | Disconnect all electrical connectors from rear-end window (1) | ||
| 5 | Fasten all disconnected electrical connectors on rear-end window (1) with suitable adhesive tape | ||
| 6 | Mask areas around rear-end window (1) with suitable adhesive tape | Mask repair area. Otherwise the vehicle paintwork may be damaged. |
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| 7 | Secure rear-end window (1) with textile adhesive tape against falling down when cutting out | ||
| Risk of injury from cutting wire tearing or becoming hot and from splinters of glass when cutting out bonded windows | Wear protective gloves and safety glasses. | AS67.00-Z-0004-01A | |
| 8 | Cut out rear-end window (1) with window removal cutter and remove | AR67.10-P-1000-11SX | |
Glass removal Cup suction tool/suspension equipment (for window removal/installation) |
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| Install | |||
| 9 | Prepare body flange on rear-end door for installing window | AR67.10-P-1501-01P | |
| General notes about painting the body flange in the glazing area | AH98.00-P-9408-06A | ||
The bonding area on the body flange must be absolutely free of dust and grease. Otherwise adhesion problems can occur. |
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| Hepox 2K EP primer filler 4017 (Spray Max) | BR00.45-Z-1050-07A | ||
| Primer stick | BR00.45-Z-1012-07A | ||
| Repair kit, installing window, 1-component adhesive, replaced by: A 221 670 81 01 Wet and dry vacuum cleaner |
BR00.45-Z-1089-02A | ||
| 10 | Align rear-end window (1) in body opening on rear-end door | Cup suction tool/suspension equipment (for window removal/installation) |
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| 11 | Open driver-side window | The side window in the driver door must be open during the curing time of the adhesive material. This prevents the rear-end window (1) from being pressed outwards by the air pressure when a door is closed. |
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| 12 | Prepare rear wall window (1) for installation | The bonding area on the rear-end window (1) must be absolutely free of dust and grease. Otherwise adhesion problems can occur. |
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| Repair kit, installing window, 1-component adhesive, replaced by: A 221 670 81 01 | BR00.45-Z-1089-02A | ||
| 13 | Apply adhesive material | Observe processing time of adhesive material. Otherwise the adhesive force of the glue starts to decrease. |
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| Repair kit, installing window, 1-component adhesive, replaced by: A 221 670 81 01 Cartridge gun, electric, and preheater |
BR00.45-Z-1089-02A | ||
| 14 | Install rear-end window (1) | Cup suction tool/suspension equipment (for window removal/installation) |
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| 15 | Connect all electrical connectors to rear-end window (1) | ||
| 16 | Install tailgate wiper motor | ||
| 17 | Install rear spoiler | ||
| 18 | Clean rear-end window (1), adjacent painted parts and interior compartment |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1012-07A | Primer stick | A 000 986 27 50 |
| BR00.45-Z-1050-07A | Hepox 2K EP primer filler 4017 (Spray Max) | Spies Hecker GmbH |
| BR00.45-Z-1089-02A | Repair kit, installing window, 1-component adhesive, replaced by: A 221 670 81 01 | A 221 670 21 01 |