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Remove/install fuel pressure sensor - AR07.04-P-0030EL

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ENGINE 157, 276, 278 in MODEL 212, 218 

ENGINE 276, 278 in MODEL 207 

Fig 1: Fuel Pressure Sensor Remove/Install Components
G09974631Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of explosion  caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contact with fuel. No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only.
Wear protective clothing when handling fuel.
AS47.00-Z-0001-01A
NOTES Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
NOTES Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
1 Switch off ignition    
2 Open fuel filler flap and open tank cap and reseal IMPORTANT in order to reduce pressure in the fuel tank.  
3 Remove rear seat cushion ENGINE 276, 278 in MODEL 207 AR91.12-P-1020EC
    ENGINE 157, 276, 278 in MODEL 218.3 AR91.12-P-1020EL
    ENGINE 157, 276, 278 in MODEL 212.0 with CODE 224 (Rear individual seat design) AR91.12-P-1020EW
    ENGINE 157, 276, 278 in MODEL 212 without CODE 224 (Rear individual seat design) AR91.12-P-1020CW
4 Remove cover for the left service opening ENGINE 276, 278 in MODEL 207 AR47.10-P-4100-02CW
    ENGINE 157, 276, 278 in MODEL 212, 218
INSTALLATION IMPORTANT Carry out leak test before installing the cover.
AR47.10-P-4100-02EW
    TORQUE SPECIFICATION Screw/bolt, cover to vehicle floor *BA47.10-P-1005-01M 
5 Release and disconnect electrical connection (1) on fuel pressure sensor (B4/7)    
6 Pry out clamp (2) with screwdriver in direction of travel    
7 Pull fuel pressure sensor (B4/7) out of fuel filter (3) INSTALLATION IMPORTANT Replace O-ring (4) and apply lubricant paste.  
    Antifriction paste, rubber parts 2.5 kg, DB supply specification 6867.00 *BR00.45-Z-1002-06A 
8 Install in the reverse order    
DANGER Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
9 Start engine and check fuel system for leaktightness    
FUEL TANK

Number Designation MODEL 207 MODEL 212
BA47.10-P-1005-01M Screw/bolt, cover to vehicle floor Nm 3 3
FUEL TANK

Number Designation MODEL 218
BA47.10-P-1005-01M Screw/bolt, cover to vehicle floor Nm 3
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1002-06A Antifriction paste, rubber parts 2.5 kg, DB supply specification 6867.00 A 000 989 01 60