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Home >> Smart >> 2015 >> Fortwo Electric Drive, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 38 (Doors - 212 Chassis - 1 Of 2) >> Testing & Repair >> Removing and installing tailgate - AR72.20-P-3500ES

Removing and installing tailgate - AR72.20-P-3500ES

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MODEL 212.2 

Fig 1: Tailgate Remove/Install Components (1 Of 4)
G09977420Courtesy of MERCEDES-BENZ USA
Fig 2: Tailgate Remove/Install Components (2 Of 4)
G09977421Courtesy of MERCEDES-BENZ USA
Fig 3: Tailgate Remove/Install Components (3 Of 4)
G09977422Courtesy of MERCEDES-BENZ USA
Fig 4: Tailgate Remove/Install Components (4 Of 4)
G09977423DANGERIMPORTANTREMOVINGINSTALLINGIMPORTANTIMPORTANTNOTESIMPORTANTIMPORTANTINSTALLATION IMPORTANTIMPORTANTINSTALLATION IMPORTANTIMPORTANTINSTALLATION IMPORTANTIMPORTANTCourtesy of MERCEDES-BENZ USA
DANGER Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A
IMPORTANT Notes on sensor system for trunk lid opening/closing   AH80.61-P-0001-01A
REMOVINGINSTALLING Remove/install     
1 Remove door lining from rear-end door (1) Remove/install tailgate liner AR72.20-P-3520ES 
2 Remove inner door panel from window frame on rear-end door Remove, install inner door lining on rear door window frame AR72.20-P-6616ES 
3 Remove rear spoiler    
4 Remove rear window (2) IMPORTANT Only when replacing rear-end door (1) and if rear window (2) is not damaged.  
5 Disconnect electrical connectors (8)    
6 Remove bulbs with socket from left license plate lamp (E191) and right license plate lamp (E192) IMPORTANT Do not disconnect electrical connectors.  
7 Unclip left and right cover (3) above door hinge    
8 Unscrew left and right bolt (4) from door hinge    
9 Unlock left and right protective tubing (5) first at front shackles (6), unclip then rear shackle (arrow) by turning protective tubing (5) NOTES Carefully turn protective hose (5).
The shackles (6) can break and the electrical wiring harness (7) must be replaced.
 
10 Disconnect all electrical connectors on rear-end door (1) IMPORTANT Number of electrical connectors can vary according to vehicle equipment.  
11 Remove ground line (9) from rear-end door (1)    
12 Remove electric wiring harness (7) and associated electrical lines from rear-end door (1) IMPORTANT Mark installation position of wiring harness (7).
INSTALLATION IMPORTANT Replace damaged fasteners, because a loose electrical wiring harness (7) can cause noises.
 
13 Pull electrical wiring harness (7) and associated electrical lines out of rear-end door (1)    
14 Mechanically lock rotary tumbler on liftgate central locking motor (M14/7) with suitable screwdriver IMPORTANT Otherwise, the rear-end door (1) can no longer be opened when the electrical lines are disconnected.
INSTALLATION IMPORTANT Before adjusting rear-end door (1), unlock rotary tumbler on liftgate central locking motor (M14/7).
 
15 Place rag (11) below rear-end door (1)    
16 Remove covers above nuts (12)    
17 Loosen nuts (12) IMPORTANT Do not unscrew nuts (12).  
18 Remove left and right gas-filled strut (10) Remove/install gas-operated strut to rear-end door AR72.20-P-3600CX 
19 Unscrew nuts (12) and remove rear-end door (1) with aid of helper INSTALLATION IMPORTANT Tighten nuts (12) only finger-tight. Tighten nuts (12) after adjusting rear-end door (1).
Check adjustment of rear-end door (1), correct if necessary.

Adjust rear-end door (1).
 
  AR72.20-P-3510ES 
20 Remove all remaining detachable parts from rear-end door (1) IMPORTANT When replacing rear-end door (1).  
21 Install in the reverse order