Adjust rear-end door - AR72.20-P-3510ES
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MODEL 212.2
| Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. | No parts of the body or limbs should be within the operating area when the components are moving. | AS00.00-Z-0011-01A | |
| Notes on sensor system for trunk lid opening/closing | AH80.61-P-0001-01A | ||
| 1 | Check gap dimensions and transitions between tailgate (1) in relation to adjacent components | Gap dimensions on hoods, doors and lids |
AR60.00-P-0700-01EW |
| Gap dimension | *BE60.00-P-1005-01U | ||
| Figure | |||
| 2 | Loosen bolt (2) and completely push back stop lug (3) | ||
| 3 | Remove rear center section paneling (5) | ||
| 4 | Remove lock striker (4) | ||
| Adjusting in X-direction (X) and Y-direction (Y) | |||
| 5 | Remove rear spoiler | ||
| 6 | Remove covers above nuts (6) | ||
| 7 | Loosen nuts (6) on left and right hinge (7), do not unscrew | ||
| 8 | Remove both gas-operated struts Remove/install gas-operated strut to rear-end door |
AR72.20-P-3600CX | |
| 9 | Adjust rear-end door (1) in X-direction (X) and Y-direction (Y) | ||
| Gap dimension | *BE60.00-P-1005-01U | ||
| Figure | |||
| 10 | Tighten nuts (6) on hinges (7) | ||
| *BA72.20-P-1001-02L | |||
| 11 | Repair paint damage on nuts (6) with appropriate touch-up paint pen | ||
| 12 | Remove covers above nuts (6) | ||
| 13 | Install rear spoiler | ||
| Adjusting in Z-direction (Z) | |||
| 14 | Remove headliner | ||
| 15 | Remove drive unit from automatic rear-end door (1) | ||
| 16 | Loosen bolts (8) on left or right hinge (7), do not remove | ||
| 17 | Adjust transition from rear-end door (1) to roof frame in Z-direction (Z) | ||
| Gap dimension | *BE60.00-P-1005-01U | ||
| Figure | |||
| 18 | Tighten bolts (8) on hinges (7) | ||
| *BA72.20-P-1002-02L | |||
| 19 | Install both gas-operated struts | Remove/install gas-operated strut to rear-end door | AR72.20-P-3600CX |
| 20 | Repair paint damage on bolts (8) with appropriate touch-up paint pen | ||
| 21 | Install lock striker (4) and screw in bolts to stop | ||
| 22 | Adjust transition between rear-end door (1) and edges of rear fender and D-pillars by moving lock striker (4) in X-direction (X) | ||
| 23 | Tighten bolts on lock striker (4) | ||
| 24 | Completely press in stop lugs (3) on both sides of vehicle | ||
| 25 | Tighten screw (2) | ||
| 26 | Install rear center section paneling (5) | ||
| 27 | Install drive unit for automatic rear-end door (1) | ||
| 28 | Install headliner |
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | MODEL 212.2 | |||
|---|---|---|---|---|---|
| BE60.00-P-1005-01U | Gap dimension | Liftgate to roof | Dimension "R" | mm | - |
| Liftgate to roof (spoiler removed) | Dimension "R1" | mm | 9, 5 (±1, 5) | ||
| Spoiler to roof | Dimension "R2" | mm | 5 (±1, 5) | ||
| Liftgate to rear fender | Dimension "S" | mm | 4 (+1, 5/-1) | ||
| Liftgate to taillamp | Dimension "T" | mm | - | ||
| Liftgate to bumper | Dimension "U" | mm | 6 (±1, 5) | ||
| Liftgate to D-pillar | Dimension "V" | mm | - | ||
| Rear window and D-pillar | Dimension "X" | mm | - | ||
| Top sliding roof to roof | Dimension "Y" | mm | 5 (±1, 5) | ||
| Rear window to liftgate, bottom | Dimension "Z" | mm | 3 (±1, 5) | ||
| Picture | - | ||||
REAR-END DOOR
| Number | Designation | MODEL 212.2 | |
|---|---|---|---|
| BA72.20-P-1001-02L | Bolt/nut, rear-end door hinge to rear-end door | Nm | 32 |
REAR-END DOOR
| Number | Designation | MODEL 212.2 | |
|---|---|---|---|
| BA72.20-P-1002-02L | Screw/bolt, rear-end door hinge to body | Nm | 40 |