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Check cylinders for leaks - AR01.00-P-1300EWS

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ENGINES 272, 273 in MODEL 212 

Fig 1: Checking Cylinders For Leaks
G09973642Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns during starting procedure or when working near the engine as it is running Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.
AS00.00-Z-0005-01A
1 Bring engine to operating temperature (approx. 80°C) IMPORTANT Only check cylinder for leaks when the engine is at normal operating temperature.
2 Remove key from ignition lock    
DANGER Risk of injury  to skin and eyes caused by scalding from contact with hot coolant spray. Risk of poisoning  caused by swallowing coolant. Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.
AS20.00-Z-0001-01A
3 Unscrew cover (1) on expansion reservoir (2)
4 Remove the oil filler cap (3)    
5 Remove spark plugs    
REFER TO MAINTENANCE Replace spark plugs AP15.10-P-1580EW
6 Position piston of cylinder to be checked at top dead center with the top dead center selector IMPORTANT Crank engine at crankshaft center bolt in direction of rotation of engine.  
SPECIAL TOOL Figure
7 Connect cylinder leakage testing unit (04)   Figure
SPECIAL TOOL
Cylinder leakage tester (pressure loss)
AR01.00-P-1300-01VA 
INSPECT Checking     
8 Pressurize cylinder with compressed air and read off pressure loss on cylinder leakage testing unit (04) Cylinder leakage: permissible loss total indication *BE01.00-P-1001-02Z 
Cylinder leaktightness: permissible losses at valves and cylinder head gasket *BE01.00-P-1002-02Z 
Cylinder leaktightness: permissible losses at pistons and piston rings
IMPORTANT If the crankshaft rotates: ↓
*BE01.00-P-1003-02Z 
Install retaining lock for crankshaft. AR03.30-P-5000EWS
9 Check other cylinders in firing order of the engine Firing order AR01.00-P-1300-03HA 
10 Install in the reverse order    
CYLINDER LEAKAGE

Number Designation All engines
BE01.00-P-1001-02Z Cylinder leakage: permissible loss total indication % ≤ 25
BE01.00-P-1002-02Z Cylinder leaktightness: permissible losses at valves and cylinder head gasket % ≤ 10
BE01.00-P-1003-02Z Cylinder leaktightness: permissible losses at pistons and piston rings % ≤ 20
Fig 2: Identifying Wrench Socket (001 589 65 09 00)
G09973643Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Threaded Adapter (272 589 00 91 00)
G09973644Courtesy of MERCEDES-BENZ USA