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Check cylinders for leaks - AR01.00-P-1300EL

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ENGINE 157, 276, 278 in MODEL 212, 218 

Shown on engine 276.9 on the right 

Fig 1: Checking Cylinders For Leaks
G09973639Courtesy of MERCEDES-BENZ USA
DANGER Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
DANGER Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A
REMOVINGINSTALLING Remove/install     
1 Bring engine up to operating temperature (approx. 80°C) IMPORTANT Only check for cylinder leakage when the engine is at normal operating temperature.  
2 Switch off ignition and remove transmitter key from electronic ignition lock control unit    
3 Remove spark plugs    
REFER TO MAINTENANCE AP15.10-P-1580EW
DANGER Risk of injury  to skin and eyes suffering scalding from contact with hot coolant spray. Risk of poisoning  from swallowing coolant. Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.
AS20.00-Z-0001-01A
4 Unscrew cap (1) for coolant expansion reservoir (2)
5 Remove oil filler cap (3)    
6 Detach charge air cooler and press to the front with attached coolant lines ENGINE 276.8 in MODEL 212  
AR09.41-P-6819ELS
7 Position piston of cylinder to be checked at top dead center with the TDC detection device IMPORTANT Crank engine at crankshaft center bolt in direction of engine rotation.  
SPECIAL TOOL Socket wrench bit Figure
8 Connect up cylinder leakage tester (04)   AR01.00-P-1300-01VA 
Cylinder leakage tester (pressure loss)  
SPECIAL TOOL Screw-in fitting Figure
INSPECT Check     
9 Pressurize cylinder with compressed air and read off pressure loss on cylinder leakage tester (04) Cylinder leakage: permissible loss total indication *BE01.00-P-1001-02Z 
Cylinder leaktightness: permissible losses at valves and cylinder head gasket *BE01.00-P-1002-02Z 
Cylinder leaktightness: permissible losses at pistons and piston rings
If the crankshaft rotates:

Install retaining lock for crankshaft.
*BE01.00-P-1003-02Z 
  AR03.30-P-5000EL
10 Check other cylinders in firing order of the engine   AR01.00-P-1300-03MM 
11 Install in the reverse order    
CYLINDER LEAKAGE

Number Designation ENGINE ALL
BE01.00-P-1001-02Z Cylinder leakage: permissible loss total indication % ≤ 25
CYLINDER LEAKAGE

Number Designation ENGINE ALL
BE01.00-P-1002-02Z Cylinder leaktightness: permissible losses at valves and cylinder head gasket % ≤ 10
CYLINDER LEAKAGE

Number Designation ENGINE ALL
BE01.00-P-1003-02Z Cylinder leaktightness: permissible losses at pistons and piston rings % ≤ 20
Fig 2: Identifying Socket Wrench Bit (001 589 65 09 00)
G09973640Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Screw-In Fitting (270 589 01 91 00)
G09973641Courtesy of MERCEDES-BENZ USA