Replace partial main floor - AR63.40-P-1180EW
WARNING: This page does not describe the selected car, but rather 33 other vehicles, including the 2016 Mercedes-Benz E63 S AMG, 2016 Mercedes-Benz E400, 2016 Mercedes-Benz E350, 2016 Mercedes-Benz E300, and 2016 Mercedes-Benz E250. However, it is still accessible from the selected car via links, so may be relevant.
MODEL 212, 218
Shown on model 212.0
| Removing | |||
| Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding splatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system. | AS00.00-Z-0007-01A | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A | ||
| General information on body repair | AH60.00-N-0001-01A | ||
| Pretreatment of bonding surfaces | AH60.00-P-0008-01SX | ||
| 1 | Remove all detachable parts in area to be repaired | ||
| 2 | Cover all detachable parts remaining in vehicle with fire-resistant welding protection blanket | Welding protective blanket | |
| 3 | Equip straightening bench with module members, cross members and straightening tool set. | Passenger car straightening system (Celette) Passenger car straightening system (Car Bench) |
|
| 4 | Place vehicle on straightening bench lift and fasten | Two-column lift 3.0 - -3.5 t electromechanical Two-post lifting platform, 2.5 - 3.5 t electrohydraulic |
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| 5 | Remove B-pillar complete | Model 218 | |
| Model 212 | AR63.20-P-1350EW | ||
| 6 | Remove A-pillar outer section | Model 212 | AR63.20-P-1100EW |
| Model 218 | AR63.20-P-1100EL | ||
| 7 | Remove outer side longitudinal member (1) | AR63.30-P-1050EW | |
| 8 | Remove inner side longitudinal member (3), connecting carrier (4), front crossmember (5), rear crossmember (6), tank holder (7) and main floor (8) | AR63.40-P-1180-06EW | |
| Body jig saw Hot-air gun Weld-spot milling machine Round wire brush Wet and dry vacuum cleaner |
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| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 9 | Prepare outer side longitudinal member (1), inner side longitudinal member (3), connecting carrier (4), front crossmember (5), rear crossmember (6), tank holder (7) and main floor (8) for installation | AR63.40-P-1180-07EW | |
| Body jig saw Weld-spot milling machine Round wire brush |
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| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Install | |||
| 10 | Install outer side longitudinal member (1), inner side longitudinal member (3), connecting carrier (4), front crossmember (5), rear crossmember (6), tank holder (7) and main floor (8) | AR63.40-P-1180-08EW | |
| Multifunction device (spot welding) MIG-MAG inert gas welder Vice grip pliers (standard) Pneumatic/hydraulic blind rivet tool Round wire brush Wet and dry vacuum cleaner |
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| Adhesive kit, body, 2-component adhesive | *BR00.45-Z-1092-02A | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Blind rivet 6.4x14 | *BR00.45-Z-1001-13A | ||
| General information on riveting | AH60.00-P-0003-01N | ||
| 11 | Install A-pillar outer section | Model 212 | AR63.20-P-1100EW |
| Model 218 | AR63.20-P-1100EL | ||
| 12 | Install B-pillar complete | Model 218 | |
| Model 212 | AR63.20-P-1350EW | ||
| 13 | Remove vehicle from straightening bench, lift vehicle and remove straightening bench | Two-column lift 3.0 - -3.5 t electromechanical Two-post lifting platform, 2.5 - 3.5 t electrohydraulic |
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| 14 | Clean weld joints and sheet metal flanges with rotary wire brush | Round wire brush | |
| 15 | Remove welding protection blankets | ||
| 16 | Clean repair area | Wet and dry vacuum cleaner | |
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 17 | Prime repair area with primer filler | ||
| 18 | Carry out seam sealing after repairs | ||
| Model 212 | AR97.10-P-4000EW | ||
| Model 218.3 | AR97.10-P-4000EL | ||
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 19 | Paint repair area adjacent surfaces | ||
| 20 | Apply additional cavity preservation | Model 212.2 | |
| Model 212.0/1 | AR97.20-P-1500EW | ||
| Model 218 | AR97.20-P-1500EL | ||
| 21 | Install all removed detachable parts |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1092-02A | Adhesive kit, body, 2-component adhesive | A 009 989 36 71 |
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
| BR00.45-Z-1001-13A | Blind rivet 6.4 14 | A 003 990 35 97 |