Replace complete B-pillar - AR63.20-P-1350EW
WARNING: This page does not describe the selected car, but rather 33 other vehicles, including the 2016 Mercedes-Benz E63 S AMG, 2016 Mercedes-Benz E400, 2016 Mercedes-Benz E350, 2016 Mercedes-Benz E300, and 2016 Mercedes-Benz E250. However, it is still accessible from the selected car via links, so may be relevant.
MODEL 212
| Removing | |||
| Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding spatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system. | AS00.00-Z-0007-01A | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| General information on repairs to body | AH60.00-N-0001-01A | ||
| General notes on repair of vehicles with ultra-high-strength steel. | Failure to observe instructions when straightening/repairing, separating, preparing adhesive points, joining/connecting, resistance spot welding, MIG welding, MIG brazing can lead to considerable damage to ultra high-strength steels and their joints. | AH60.00-P-0024-01N | |
| General information on MB materials | AH98.00-P-9409-03A | ||
| 1 | Prepare required workshop equipment and commercially available tools for repair | ||
| 2 | Remove all detachable parts in area to be repaired | ||
| 3 | Cover all detachable parts remaining in vehicle with welding protection blanket | Welding protective blanket | |
| 4 | Equip straightening bench with module members, cross members and straightening bracket set. | Straightening bracket set, passenger cars, cross-country vehicles (Celette) Straightening bracket set, passenger cars (Car Bench) |
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| 5 | Lift vehicle with two-post lifting platform | Two-column lift 2.5-3.5 t electrohydraulic | |
| 6 | Set vehicle onto straightening bench | ||
| 7 | Fasten vehicle to straightening bench | ||
| 8 | Set up side portal frame with portal straightening set | ||
Straightening bracket set, passenger cars, cross-country vehicles (Celette) Straightening bracket set, passenger cars (Car Bench) |
Figure | ||
| 9 | Check installation position of B-pillar, straighten | ||
| 10 | Remove side portal frame with portal straightening set | ||
| 11 | Remove outer B-pillar (1) and inner B-pillar (2) | AR63.20-P-1350-05EW | |
| Pretreatment of bonding surfaces | AH60.00-P-0008-01SX | ||
Body jig saw Hot-air gun Weld-spot milling machine Round wire brush Usibor milling cutter Wet and dry vacuum cleaner |
Figure | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 12 | Prepare outer B-pillar (1) and inner B-pillar (2) for installation | AR63.20-P-1350-07EW | |
| Pretreatment of bonding surfaces | AH60.00-P-0008-01SX | ||
| Body jig saw BTR Usibor drill bit Hot-air gun Round wire brush |
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| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Install | |||
| 13 | Set up side portal frame with portal straightening set | ||
Straightening bracket set, passenger cars, cross-country vehicles (Celette) Straightening bracket set, passenger cars (Car Bench) |
Figure | ||
| Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes | Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only. | AS00.00-Z-0016-01A | |
| 14 | Install outer B-pillar (1) and inner B-pillar (2) and weld in | AR63.20-P-1350-06EW | |
| Service Information: Filling foam | SI60.00-P-0009A | ||
| Measures for preventing damage to vehicles or components when performing electric welding work | AH00.00-N-0005-01A | ||
| Pretreatment of bonding surfaces | AH60.00-P-0008-01SX | ||
| General information on riveting | AH60.00-P-0003-01N | ||
| Figure | |||
| Straightening bracket set, passenger cars, cross-country vehicles (Celette) Straightening bracket set, passenger cars (Car Bench) BTR Usibor drill bit Multifunction device (spot welding) Inert gas welder Hand riveting tool (for blind pop rivets) Vice grip pliers (standard) |
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| Filling foam | *BR00.45-Z-1090-01A | ||
| Adhesive | *BR00.45-Z-1092-02A | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Polygrip countersunk head rivet, 6.4 X14 | *BR00.45-Z-1002-13A | ||
| Rivet | *BR00.45-Z-1012-13A | ||
| Rivet | *BR00.45-Z-1016-13A | ||
| 15 | Remove side portal frame with portal straightening set | ||
| 16 | Unfasten vehicle from straightening bench | ||
| 17 | Lift vehicle with two-post lifting platform | Two-column lift 2.5-3.5 t electrohydraulic | |
| 18 | Remove straightening bench. | ||
| 19 | Clean weld joints and sheet metal flanges with round wire brush | Round wire brush | |
| 20 | Clean area to be repaired | Wet and dry vacuum cleaner | |
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open flames! Use respiratory protection, protective clothing, gloves, safety goggles and skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 21 | Prime area to be repaired with primer filler | ||
| Notes on paintwork repairs | AH98.00-P-9408-02A | ||
| 22 | Carry out seam sealing after repairs | AR97.10-P-4000EW | |
| Sealant | *BR00.45-Z-1003-01A | ||
| Seam sealant, sprayable 310 ml | *BR00.45-Z-1041-01A | ||
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open flames! Use respiratory protection, protective clothing, gloves, safety goggles and skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 23 | Paint area repaired and adjacent surfaces | ||
| Notes on paintwork repairs | AH98.00-P-9408-02A | ||
| 24 | Apply additional cavity preservation | AR97.20-P-1500EW | |
| Notes on cavity preservation | AH97.20-P-0001-01B | ||
| Cavity preservation gun | |||
| Preservation agent | *BR00.45-Z-1003-05A | ||
| 25 | Remove welding protection blanket | ||
| 26 | Install all removed detachable body components |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1003-01A | Sealant, white, 310 ml, DB supply specification 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1041-01A | Seam sealant, sprayable 310 ml | A 002 989 84 20 |
| BR00.45-Z-1090-01A | 2-component filling foam | A 000 989 35 73 |
| BR00.45-Z-1092-02A | Adhesive kit, body, 2-component adhesive | A 009 989 36 71 |
| BR00.45-Z-1003-05A | Cavity preservation, solvent-free (1 l container) | A 000 986 72 70 05 |
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
| BR00.45-Z-1002-13A | Polygrip countersunk head rivet, 6.4 X 14 | A 003 990 86 97 05 |
| BR00.45-Z-1012-13A | Blind rivet 6.5 x 12.5 | A 004 990 16 97 |
| BR00.45-Z-1016-13A | Blind rivet, 6.5 x 14.5 | A 004 990 17 97 |