Partially replace outer side longitudinal member - AR63.30-P-1050EW
WARNING: This page does not describe the selected car, but rather 33 other vehicles, including the 2016 Mercedes-Benz E63 S AMG, 2016 Mercedes-Benz E400, 2016 Mercedes-Benz E350, 2016 Mercedes-Benz E300, and 2016 Mercedes-Benz E250. However, it is still accessible from the selected car via links, so may be relevant.
MODEL 212, 218
Shown on model 212.0
| Remove | |||
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly flammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| General information on body repair | AH60.00-P-0001-01A | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| 1 | Prepare all workshop equipment and commercially available tools required for repair | ||
| 2 | Remove all detachable parts in repair area | ||
| 3 | Cover all detachable parts remaining in vehicle with fire-resistant welding protection blanket | Welding protective blanket | |
| 4 | Separate outer side longitudinal member (1) | AR63.30-P-1050-01EW | |
| General information on repair of vehicles with ultra-strength steels. | AH60.00-P-0024-01N | ||
| Zinc dust paint suitable for spot welding Body keyhole saw Weld-spot milling machine Round wire brush Wet and dry vacuum cleaner |
*BR00.45-Z-1001-07A | ||
| Figure | |||
| 5 | Prepare outer side longitudinal member (1) for installation | AR63.30-P-1050-02EW | |
| Zinc dust paint suitable for spot welding Body keyhole saw Round wire brush |
*BR00.45-Z-1001-07A | ||
| Install | |||
| 6 | Install outer side longitudinal member (1), fit and weld in | AR63.30-P-1050-03EW | |
| Measures for preventing damage to vehicles or components when performing electric welding work | AH00.00-N-0005-01A | ||
| General information on repair of vehicles with ultra-strength steels. | AH60.00-P-0024-01N | ||
| General information on riveting | AH60.00-P-0003-01N | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Blind rivet, 6.4 x 14 Vice grip pliers (standard) Round wire brush Tools for disassembly/assembly Drills and milling cutters for high-strength steels (USIBOR) and rivets Wet and dry vacuum cleaner |
*BR00.45-Z-1001-13A | ||
| 7 | Clean weld joints and sheet metal flanges with rotary wire brush | Round wire brush | |
| 8 | Clean repair area | Wet and dry vacuum cleaner | |
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 9 | Prime repair area with primer filler | ||
| Notes on paintwork repairs | AH98.00-P-9408-02A | ||
| 10 | Carry out seam sealing after repairs | MODEL 212 | AR97.10-P-4000EW |
| MODEL 218 | AR97.10-P-4000EL | ||
| White sealing compound, 310 ml, DBL 6069.20 | *BR00.45-Z-1003-01A | ||
| Seam sealant, sprayable 310 ml | *BR00.45-Z-1041-01A | ||
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 11 | Paint repair area adjacent surfaces | ||
| Notes on paintwork repairs | AH98.00-P-9408-02A | ||
| 12 | Apply additional cavity preservation | MODEL 212.0/1/2 | AR97.20-P-1500EW |
| Notes on cavity preservation | AH97.20-P-0001-01B | ||
| MODEL 218 | AR97.20-P-1500EL | ||
| Cavity preservation, solvent-free (1 l container) Combination spray gun (corrosion protection) |
*BR00.45-Z-1003-05A | ||
| 13 | Remove welding protection blankets | ||
| 14 | Install all detachable body components in area to be repaired |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
| BR00.45-Z-1001-13A | Blind rivet, 6.4 x 14 | A 003 990 35 97 |
| BR00.45-Z-1003-01A | White sealing compound, 310 ml, DBL 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1003-05A | Cavity preservation, solvent-free (1 l container) | A 000 986 72 70 05 |
| BR00.45-Z-1041-01A | Seam sealant, sprayable 310 ml | A 002 989 84 20 |