Completely replace inner C-pillar side wall - AR63.10-P-0700EW
WARNING: This page does not describe the selected car, but rather 33 other vehicles, including the 2016 Mercedes-Benz E63 S AMG, 2016 Mercedes-Benz E400, 2016 Mercedes-Benz E350, 2016 Mercedes-Benz E300, and 2016 Mercedes-Benz E250. However, it is still accessible from the selected car via links, so may be relevant.
MODEL 212.0/1, 218.3
Shown on model 212
| Removing | |||
| Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding splatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system. | AS00.00-Z-0007-01A | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes | Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only. | AS00.00-Z-0016-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A | ||
| General information on body repair | AH60.00-N-0001-01A | ||
| Pretreatment of bonding surfaces | AH60.00-P-0008-01SX | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| 1 | Remove all detachable parts in repair area. | ||
| 2 | Cover all detachable parts remaining in vehicle with fire-resistant welding protection blanket | Welding protective blanket | |
| 3 | Equip straightening bench with module members, cross members and straightening tool set. | Straightening bench, cars, vans, commercial vehicles, cab Straightening bracket set, passenger cars, cross-country vehicles (Celette) Straightening system, passenger cars (±Car Bench) |
|
| 4 | Place vehicle on straightening bench lift and fasten | 3.0 - 3.5 t electromechanical two-post lifting platform Two-post lifting platform, 2.5 - 3.5 t electrohydraulic |
|
| 5 | Remove rear fender | Model 212 | AR63.50-P-1400EW |
| Model 218 | AR63.50-P-1400EL | ||
| 6 | 'Remove outer C-pillar (1), inner C-pillar (2) and reinforcement (3) | Model 212 | AR63.10-P-0700-01EW |
| Model 218 Body jig saw Hot-air gun Weld-spot milling machine Round wire brush Wet and dry vacuum cleaner |
AR63.10-P-0700-01EL | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 7 | Prepare outer C-pillar (1), inner C-pillar (2) and reinforcement (3) for installation | Model 212 | AR63.10-P-0700-02EW |
| Model 218 Body jig saw Weld-spot milling machine Round wire brush |
AR63.10-P-0700-02EL | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Install | |||
| 8 | Install outer C-pillar (1), inner C-pillar (2) and reinforcement (3) | Model 212 | AR63.10-P-0700-03EW |
| Model 218 | AR63.10-P-0700-03EL | ||
| Figure | |||
| Straightening bracket set, passenger cars, cross-country vehicles (Celette) Straightening system, passenger cars (±Car Bench) Multifunction device (spot welding) Welder Vice grip pliers (standard) Drill bits and milling cutters for high-strength steels (USIBOR) Pneumatic/hydraulic blind rivet tool Wet and dry vacuum cleaner Round wire brush |
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| Sealant | *BR00.45-Z-1003-01A | ||
| 2-component adhesive | *BR00.45-Z-1092-02A | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Blind rivet | *BR00.45-Z-1012-13A | ||
| General information on riveting | AH60.00-P-0003-01N | ||
| 9 | Install rear fender | Model 212 | AR63.50-P-1400EW |
| Model 218 | AR63.50-P-1400EL | ||
| 10 | Release vehicle from straightening bench, lift vehicle and remove straightening bench | 3.0 - 3.5 t electromechanical two-post lifting platform Two-post lifting platform, 2.5 - 3.5 t electrohydraulic |
|
| 11 | Clean weld joints and sheet metal flanges with rotary wire brush | Round wire brush | |
| 12 | Clean repair area | Wet and dry vacuum cleaner | |
| 13 | Remove welding protection blankets | ||
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 14 | Prime repair area with primer filler | ||
| Notes on paintwork repairs | AH98.00-P-9408-02A | ||
| 15 | Carry out seam sealing after repairs | Model 212 | AR97.10-P-4000EW |
| Model 218 | AR97.10-P-4000EL | ||
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 16 | Paint repair area adjacent surfaces | ||
| Notes on paintwork repairs | AH98.00-P-9408-02A | ||
| 17 | Apply additional cavity preservation | Model 212 | AR97.20-P-1500EW |
| Model 218 | AR97.20-P-1500EL | ||
| 18 | Install all removed detachable parts |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1003-01A | White sealing compound, 310 ml, DBL 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1092-02A | Adhesive kit, body, 2-component adhesive | A 009 989 36 71 |
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
| BR00.45-Z-1012-13A | Blind rivet 6.5 X 12.5 | A 004 990 16 97 |