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Remove/install circulation pump for low-temperature water circuit - AR09.41-P-6925ELS

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ENGINE 276.8 in MODEL 207, 212, 218 

MODIFICATION NOTES

26.9.14 coolant mixing ratio   BF20.00-P-1001-04A

Shown on model 212 

Fig 1: Water-Cooled Charge Air Cooler Remove/Install Components - Shown On Model 212
G09974923Courtesy of MERCEDES-BENZ USA
DANGER Risk of injury  to skin and eyes suffering scalding from contact with hot coolant spray. Risk of poisoning  from swallowing coolant. Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.
AS20.00-Z-0001-01A
REMOVINGINSTALLING Remove/install     
1 Remove lower engine compartment paneling   AR61.20-P-1105EW
2 Drain coolant from low-temperature circuit    
NOTES Notes on coolant   AH20.00-N-2080-01A
IMPORTANT To do this unfasten clamp on coolant hose (6) and pull out grommet (7).
IMPORTANT Collect coolant in a suitable container.
 
FLUID SPECIFICATION Coolant mixing ratio *BF20.00-P-1001-04A 
SPECIAL TOOL Hose clamp pliers Figure
3 Disconnect electrical connection (1) on charge air cooler circulation pump (M44)    
4 Loosen clamps (4) and detach coolant hoses (3) at charge air cooler circulation pump (M44) SPECIAL TOOL Hose clamp pliers Figure
5 Remove screw/bolt (2) and remove charge air cooler circulation pump (M44) together with bracket (5) and elastomer bearing from bracket on longitudinal member    
6 Install in the reverse order    
INSPECT Check     
7 Check engine cooling system low-temperature circuit for leaktightness MODEL 207 with ENGINE 276.8 AR20.00-P-1010ELA
MODEL 212, 218 with ENGINE 276.8
IMPORTANT Attach tester cap on low-temperature circuit coolant expansion reservoir.
AR20.00-P-1010EL
DANGER Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
8 Perform an engine test run check engine cooling system for proper operation and leaktightness    
COOLANT MIXING RATIO

Number Designation ENGINE ALL
BF20.00-P-1001-04A Coolant mixing ratio Antifreeze/water to
-37°C
50/50
Antifreeze/water to
-45°C
55/45
Specifications Coolant (Specification 310.1). See https://bevo.mercedes-benz.com/index.php?language_id=1
Specifications Anticorrosion/antifreeze agents (Specification 325.0). See https://bevo.mercedes-benz.com/index.php?language_id=1
Fig 2: Identifying Hose Clamp Pliers (003 589 03 37 00)
G09974924Courtesy of MERCEDES-BENZ USA