Installing Main Wiring Harness - Floor Area And Right-Hand Side

Information 

Fig 1: Identifying Main Wiring Harness - Floor Area And Right-Hand Side

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1. Fit wire harness with wiring duct (rear door floor area) on threaded bolts -Arrows A-  and fasten with two new tie-wraps -B-  .
   Fig 2: Fitting Wire Harness With Wiring Duct (Rear Door Floor Area) On Threaded Bolts

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2. Fit line (B-pillar floor area) on threaded bolts -Arrows A-  .
   Fig 3: Fitting Line (B-Pillar Floor Area) On Threaded Bolts

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   Only for vehicles with level adjustment. 

3. Insert air tubes in wiring duct -Arrows B-  and close the wiring duct -Arrow C-  until locking tabs are felt to engage.
4. Push line (under right front seat) onto threaded bolt -Arrow A-  .
   Fig 4: Removing Push Line (Under Right Front Seat) Onto Threaded Bolt

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5. Fit ground strap together with the twist lock on the threaded bolt -Arrow B-  bolt and screw down with the fastening nut -1-  . → Tightening torque: 6.5 ftlb. 
6. Push line down through transmission tunnel -Arrow C-  .
7. Push on connector at tyre filling connection (under right front seat) -Arrow A-  until locking tabs -B-  are felt to engage.
   Fig 5: Pushing On Connector At Tyre Filling Connection (Under Right Front Seat)

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   A-pillar 

8. Thread line through A-pillar -Arrow A-  (if necessary, fasten line to a tie-wire and pull it through the A-pillar).
   Fig 6: Fastening Line To Tie-Wire

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9. Fit ground straps together with twist lock on threaded bolt -Arrow B-  and screw down with fastening nut -1-  . → Tightening torque: 6.5 ftlb. 

   B-pillar 

10. Push lead through B-pillar to the outside.

    A- & B-pillar 

    Fig 7: Pushing Lead Through B-Pillar To Outside

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11. Push sockets into socket bracket -Arrows A-  until locking tabs are felt to engage -B-  .
12. Push in connector holder -Arrow C-  until locking tabs -D-  are felt to engage.
13. Push in connectors -Arrow A-  until locking tabs -B-  are felt to engage.
    Fig 8: Pushing Connectors

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14. Push on wire sleeve -Arrow C-  until locking tabs -D-  are felt to engage.

    Only for vehicles with electric adjustment fitting. 

15. Press down protective cover on connector (B-pillar) -Arrow A-  and maintain in this position.
    Fig 9: Pressing Down Protective Cover On Connector (B-Pillar)

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16. Insert connector -Arrow B-  until locking tab -C-  is felt to engage.
17. Fit ground straps together with twist lock on threaded bolt -Arrow D-  and screw down with fastening nut -1-  . → Tightening torque: 6.5 ftlb. 
18. Clip line to B-pillar -arrows-  .
    Fig 10: Fitting Ground Straps Together With Twist Lock On Threaded Bolt

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    Only for vehicles with level adjustment. 

19. Push line for compressor (B-pillar floor area) down and through -arrow-  and fasten rubber sleeve in floorpan.
    Fig 11: Pushing Line For Compressor (B-Pillar Floor Area)

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20. Insert connector in airbag sensor for B-pillar. → Installing Airbag Sensor
21. Push line with corrugated hose holders (under rear seat) onto threaded bolt -Arrow A-  and clip it in -Arrow B- 
    Fig 12: Pushing Line With Corrugated Hose Holders (Under Rear Seat) Onto Threaded Bolt

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22. Push through line to fuel-level sensor -Arrow A-  in downwards direction, and fasten together with rubber sleeve.
    Fig 13: Pushing Line To Fuel-Level Sensor

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23. Push on connector -Arrow B-  until locking tab -C-  is felt to engage.
24. Fit cap under right rear seat. → REMOVING FUEL TANK
25. Place rear seat support in installation position -Arrow A-  and secure with fastening screws -5-  .
    Fig 14: Placing Rear Seat Support In Installation Position

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26. Press the corrugated hose holder onto the threaded bolt -Arrow B-  .
27. Clip line to the rear seat support -Arrow C-  .
28. Insert line in the clip -Arrow D-  and close clip -Arrow E-  until the locking tabs are felt to engage.
29. Push on connector -Arrow F-  until locking tab -G- is felt to engage.
30. Push in connectors on KESSY antenna (under rear seat) -Arrow A-  until locking tabs -B-  are felt to engage.
    Fig 15: Pushing Connectors On KESSY Antenna (Under Rear Seat)

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31. Place KESSY antenna in installation position -Arrow C-  and fasten with the styrofoam elements -Arrow D-  .
32. Fit wiring duct on threaded bolt and wheel housing seam -Arrows A-  .
    Fig 16: Fitting Wiring Duct On Threaded Bolt And Wheel Housing Seam

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33. Fit ground strap together with the twist lock -a-  on the threaded bolt -Arrow B-  and screw down with the fastening nut -1-  . → Tightening torque: 6.5 ftlb. 
34. Press down the protective cover on the plug -Arrow A-  and maintain in this position.
35. Remove airbag sensor on C-pillar → Removing Airbag Sensor .
36. Press down protective cover on connector (C-pillar) -Arrow A-  and maintain in this position.
    Fig 17: Pressing Down Protective Cover On Connector (C-Pillar)

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37. Insert connector -Arrow B-  until locking tab -C-  is felt to engage.
38. Fasten line with a new tie-wrap -D-  .
39. Push in connectors (filler-flap lock) -Arrow A-  until locking tabs -B-  are felt to engage.
    Fig 18: Pushing In Connectors (Filler-Flap Lock)

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40. Thread the line (along rear of side window) behind the head airbag -Arrow A-  and clip it in -Arrows B-  .
    Fig 19: Threading Line (Along Rear Of Side Window) Behind Head Airbag

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41. Clip line on rear cross member -Arrow A-  .
    Fig 20: Clipping Line On Rear Cross Member

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42. Insert the two connectors -Arrow B-  until the locking tabs are felt to engage.
43. Clip in connector bracket (D-pillar lower right) -Arrows A-  .
    Fig 21: Clipping In Connector Bracket (D-Pillar Lower Right)

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44. Push in connectors -Arrows B-  until locking tabs are felt to engage.
45. Fit ground strap together with twist lock -a-  on the threaded bolt -Arrow C-  and secure with fastening nut -1-  → Tightening torque: 6.5 ftlb.  .
46. Connect line to threaded bolt -Arrow D-  .
47. Insert connector of lateral acceleration sensor (luggage compartment right) -Arrow A-  until locking tab -B-  is felt to engage.
    Fig 22: Inserting Connector Of Lateral Acceleration Sensor (Luggage Compartment Right)

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48. Push line through wheel housing -Arrow C-  and fasten with rubber sleeve. Then Push line holder onto threaded bolt -Arrow D-  .
49. Lift vehicle → WM 4000V0 LIFTING THE VEHICLE (ALL MODELS) .

    Only for vehicles with level adjustment. 

    Fig 23: Pushing Connectors (Underbody Right)

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50. Push in both connectors (underbody right) -Arrow A-  until locking tabs -B-  are felt to engage.
51. Clip line to level adjustment compressor (transmission tunnel) -Arrow C-  .
52. Push line -a-  and (only in cars with additional heating) -b-  with corrugated hose holders onto threaded bolts -arrows-
    Fig 24: Pushing Line With Corrugated Hose Holders Onto Threaded Bolts

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53. Insert connectors at the transmission -Arrows A-  until locking tabs -B-  are felt to engage.
    Fig 25: Inserting Connectors At Transmission

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54. Fasten line with a new tie-wrap -C-  .
55. Push in the connectors for LOW range, centre-differential lock and oil level sensor -Arrows A-  until locking tabs -B-  are felt to engage.

    Only in cars with additional heating 

    Fig 26: Pushing In Connectors For LOW Range

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56. Push line with corrugated hose holder onto threaded bolt (transmission tunnel) -Arrow A-  .
57. Push connector onto metering pump -Arrow B-  until locking tabs -C-  are felt to engage.
58. Connect plug connection -Arrows A-  until locking tabs -B-  are felt to engage.

    Only in vehicles with Bi-Xenon headlights 

    Fig 27: Connecting Plug Connection

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59. Push connector onto sensor for headlight levelling system (rear wheel suspension) -Arrow A-  until locking tabs -Bare felt to engage.
60. Connect plug connection (rear wheel housing) -Arrows A-  until locking tab -B-  is felt to engage.
    Fig 28: Connecting Plug Connection (Rear Wheel Housing)

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61. Clip in plug connection -Arrow C-  .
62. Push in connectors on carbon canister -2-  and on leak diagnosis pump (USA) -3-  until locking tabs are felt to engage.
    Fig 29: Identifying Carbon Canister And Diagnosis Pump

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63. Tighten the five fastening screws on the carbon canister and the two on the degassing tank in the right wheel housing to the specified torque -arrows-  .
    Fig 30: Locating Fastening Screws

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    Only for vehicles with tyre pressure monitoring system. 

    Fig 31: Pushing Connector Onto Antenna For Tyre Pressure Monitoring System (Rear Wheel Housing)

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64. Push connector onto antenna for tyre pressure monitoring system (rear wheel housing) -Arrow A-  until locking tab -B-  is felt to engage.
65. Lower the vehicle.

    Lay floor carpeting in passenger compartment.

    Install front right side-section trim panel → Installing front side section trim .

    Install right B-pillar trim panel → Installing B-pillar trim panel .

    Install tilt sensor control unit → Installing Tilt Sensor Control Unit .

    Install loudspeaker amplifier → Installing Loudspeaker amplifier .

    Install CD changer → Installing CD Changer .

    Install control unit for trailer hitch → Installing control unit for the trailer hitch .

    Install TV tuner → Installing TV Tuner .

    Install side trim panel for rear luggage compartment. → Installing rear luggage compartment side-trim panel

    Install right rear light. → Installing Rear Light

    Install rear right wheel housing liner. → WM 536919 REMOVING AND INSTALLING REAR WHEEL HOUSING LINER

    Install Kessy antenna on rear impact member → Installing Antennae

    Connect the battery → WM 9000IN WORK INSTRUCTIONS AFTER DISCONNECTING THE BATTERY (ALL MODELS) .