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Home >> Porsche >> 2016 >> Cayman GTS, Standard Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 74 (97 - Cables) >> WM 970919 Removing And Installing Main Wiring Harness - Engine Compartment (All Models) >> Installing Main Wiring Harness - Engine Compartment >> Installing Main Wiring Harness - Engine Compartment On Right

Installing Main Wiring Harness - Engine Compartment On Right

WARNING: This page is about a different car, the 2010 Porsche Cayenne, 2009 Porsche Cayenne, and 2008 Porsche Cayenne. However, it is still accessible from the selected car via links, so may be relevant.

Install main wire harness - dashboard area & centre console → Installing Main Wiring Harness 

  1. Push line through from passenger compartment to engine compartment -Arrow A-  until rubber sleeve is felt to engage in firewall -B-  .
    Fig 1: Pushing Line Through From Passenger Compartment To Engine Compartment
    G09415745Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  2. Place line in installation position -Arrow C-  and close clips -Arrow D-  .
  3. Push connector onto hydraulic unit -Arrow E-  and press in the lock -Arrow F-  until it is felt to engage.
  4. Clip in line -arrow-  .
    Fig 2: Pushing Connector Onto Hydraulic Unit
    G09415746Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Press line into rubber sleeve -Arrow A-  .
    Fig 3: Pressing Line Into Rubber Sleeve
    G09415747Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  6. Place line with rubber sleeve in installation position -Arrow B-  .
  7. Place line in installation position -Arrow C-  and close clip -Arrow D-  until locking tabs are felt to engage.
  8. Place air intake housing in installation position -Arrow A-  and secure with the two fastening nuts -4-  → Tightening torque: 4.5 ftlb.  .
    Fig 4: Placing Air Intake Housing In Installation Position
    G09415748Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  9. Fasten air intake housing from the inside with the holders -Arrow B-  .
  10. Place support for DME control module in installation position -Arrow A-  and screw down with fastening screw -2-  and fastening nuts -3-  → Tightening torque: 6 ftlb. → Tightening torque: 6 ftlb.  .
    Fig 5: Placing Support For DME Control Module In Installation Position
    G09415749Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  11. Place line in installation position -Arrow B-  and close clip -Arrow C-  until locking tabs are felt to engage.
  12. Place lines with twist locks (to rear of DME control unit) -a-  on the threaded bolts -arrow-  and tighten with fastening nuts -1-  → Tightening torque: 6.5 ftlb.  .
    Fig 6: Placing Lines With Twist Locks (To Rear Of DME Control Unit)
    G09415750Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  13. Install DME control module → Installing Dme Control Unit .
  14. Install plenum panel at front right.
  15. Connect plug connection (right of DME control module) -Arrows A-  until locking tab -B-  is felt to engage.
    Fig 7: Connecting Plug Connection (Right Of DME Control Module)
    G09415751Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  16. Push plug connection into clip -Arrow C-  until locking tab -D-  is felt to engage.
  17. Place line (upper side member) in installation position -Arrows A-  and close clips -Arrows B-  until locking tabs are felt to engage.
    Fig 8: Placing Line (Upper Side Member) In Installation Position
    G09441320Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  18. Fit filler neck of reservoir for windscreen washer system → Installing Reservoir For Windscreen Washer System .
  19. Push connector onto coolant reservoir -Arrow B-  until locking tabs -B-  are felt to engage.
    Fig 9: Pushing Connector Onto Coolant Reservoir
    G09441321Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  20. Push connector onto air flow sensor -Arrow A-  until locking tab -B-  is felt to engage.
    Fig 10: Pushing Connector Onto Air Flow Sensor
    G09441322Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  21. Place line in installation position -Arrow C-  and close clip -Arrow D-  until locking tab is felt to engage.
  22. Place line (wheel housing) in installation position -Arrow A-  and close clips -Arrow B-  until locking tabs are felt to engage.
    Fig 11: Placing Line (Wheel Housing) In Installation Position
    G09441323Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  23. Connect plug connection for ABS sensor and brake pad wear indicator -Arrow C-  until locking tabs -D-  are felt to engage.
  24. Push on connector of lateral acceleration sensor (wheel housing) -Arrow A-  until locking tab -B-  is felt to engage.
    Fig 12: Pushing On Connector Of Lateral Acceleration Sensor (Wheel Housing)
    G09441324Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  25. Place line in installation position -Arrow C-  and close clip -Arrow D-  until locking tab is felt to engage.

    Only for vehicles with automatic headlight levelling system 

    Fig 13: Pushing Connector Onto Angle Sensor (Wheel Suspension)
    G09441325Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  26. Push connector onto angle sensor (wheel suspension) -Arrow A-  until locking tabs -B-  are felt to engage.
  27. Connect plug to washer-fluid reservoir -Arrows A-  until locking lug -B-  is felt to engage.
    Fig 14: Connecting Plug To Washer-Fluid Reservoir
    G09441326Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  28. Insert line into bracket -Arrow C-  .
  29. Push connector onto headlight housing -Arrow A-  until locking tab -B-  is felt to engage.
    Fig 15: Placing Lines In Installation Position
    G09441327Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  30. Place lines in installation position -Arrows C-  and close clips -Arrows D-  until locking tabs are felt to engage.
  31. Push connector onto airbag sensor -Arrow A-  until the latch is felt to engage.
    Fig 16: Pushing Connector Onto Airbag Sensor
    G09441328Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  32. Push line and holder onto lock carrier -Arrow B-  .

    Fit front apron → Installing front apron .

  33. Connect plug connection to front apron -Arrows A-  until locking tab -B-  is felt to engage.
    Fig 17: Connecting Plug Connection To Front Apron
    G09441329Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  34. Place line in installation position -Arrow C-  and close clip -Arrow D-  until locking tab is felt to engage.
  35. Fit ground straps together with twist lock -a-  on the threaded bolt (front side member) -Arrow E-  and secure with fastening nut -1-  → Tightening torque: 6.5 ftlb.  .

    Only for vehicles with tyre pressure monitoring system 

    Fig 18: Pushing Connector Onto Antenna For Tyre Pressure Monitoring System (Wheel Housing)
    G09441330Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  36. Push connector onto antenna for tyre pressure monitoring system (wheel housing) -Arrow A-  until locking tab -B-  is felt to engage.

    Install front right main headlight → Installing Main Headlights

    Install right front wheel housing liner → Installing front wheel housing liner .

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