11 31 505 Adjusting camshaft timing (N18)
Special tools required:
The timing is not determined at firing TDC of cylinder no. 1.
All pistons are in the 90° position.
Check locking of adjusters.
To open the central bolt on the camshaft, do not counter at the hexagon head on the camshaft.
Undo the central bolts using the special tool only.
Risk of damage!
Necessary preliminary tasks:
- Remove CYLINDER HEAD COVER .
- Check TIMING .
Balance hole and dowel hole can be mixed up.
All pistons must be in the 90° position.
If necessary, determine by means of spark plug bore.
Rotate crankshaft at central bolt.
11 9 590 Slide in special tool in direction of arrow and block crankshaft.
Both setting gauges 11 7 440 must be screwed to the cylinder head to open the central bolts (1 and 2).
If the setting gauges 11 7 440 cannot be fitted free of tension, then the special tool 11 9 340 must be released from the chain drive.
Loosen the spindle screw on special tool 11 9 340 until all tension in the entire chain drive has been released.
The designations for the intake camshaft (IN) and exhaust camshaft (EX) point upwards.
Both camshafts (inlet and exhaust) have three machined surfaces to enable special tool 11 7 440 to be mounted.
The fourth surface is not machined and has a half-moon form.
Position of exhaust camshaft (A) points at an angle to the right and up.
Position of intake camshaft (E) points at an angle to the left and up.
Turn exhaust camshaft at hexagon head in position.
Position special tool 11 7 440 on mounting flats of exhaust camshaft.
Turn intake camshaft at hexagon head in position.
Position both special tools 11 7 440 on the camshafts.
Special tool 11 7 440 must lie on the cylinder head with no gap between the tool and the head.
Secure special tool 11 7 440 with bolts (1) to cylinder head.
Release central bolts (1 and 2).
Tightening torque: 11 36 1AZ .
Screw special tool 11 9 340 back in.
Pre-tension timing chain with special tool 00 9 460 to 0.6 Nm .
Installation note:
Slightly tension the intake camshaft at the hexagon head in direction of rotation with approx. 10-15 Nm.
Secure central bolt (1) with special tool 00 9 120 or an electronic torque wrench.
Tightening torque: 11 36 1AZ .
Installation note:
Slightly tension the exhaust camshaft at the hexagon head in direction of rotation with approx. 10-15 Nm.
Secure central bolt (1) with special tool 00 9 120 or an electronic torque wrench.
Tightening torque: 11 36 1AZ .
Remove all special tools.
Assemble engine.