11 31 005 Checking camshaft timing (N18)
Special tools required:
The timing is not determined at firing TDC of cylinder no. 1.
All pistons are in the 90° position.
Check locking of adjuster.
Observe direction of rotation (direction of rotation clockwise when viewed towards timing drive side).
A reverse rotation of the engine is not permitted, test adjustment values will be distorted.
Necessary preliminary tasks:
- Remove CYLINDER HEAD COVER .
Attempt to rotate camshaft in and counter to the direction of rotation at the hexagon head.
The adjustment unit is locked in the initial setting when the camshaft is non-positively connected to the adjustment unit.
The adjustment unit is faulty if no fixed connection to the camshaft is established
Check lock of VANOS unit.
Use an open-end spanner (1) to turn the intake camshaft counter to the direction of rotation.
Turn the exhaust camshaft in the direction of rotation.
Installation note:
Maximum power 10 to 15 Nm.
If play of VANOS unit is below 1 degrees, the adjuster is OK.
If no fixed connection to the camshaft is established, the VANOS unit is faulty and must be replaced.
Illustration N14.
Partially release positive battery cable.
Release CHAIN TENSIONER (1).
Tightening torque: 11 31 4AZ .
Make sure no oil runs onto the belt drive.
Installation note:
A new sealing ring must be installed by service personnel when the chain tensioner is fitted.
Screw special tool 11 9 340 into the cylinder head.
Pre-tension timing chain with special tool 00 9 460 to 0.6 Nm.
The balance hole and dowel hole can be mixed up; all pistons must be in the 90° position.
If necessary, determine by means of spark plug bore.
Rotate crankshaft at central bolt.
Position crankshaft with special tool 11 9 590 .
Do not remove special tool 11 9 590 during repair work.
Both camshafts are in the correct installation position when the designation (IN) for intake camshaft points upwards.
In the case of the exhaust camshaft, the designation (EX) must point upwards.
Position of inlet camshaft (E) points at an angle to the left in an upper outward direction.
Position of exhaust camshaft (A) points at an angle to the right in an upper outward direction
Use special tool 00 9 460 to tension timing chain to 0.6 Nm .
Place (position) special exhaust tool 11 7 440 on mounting flats of exhaust camshaft.
Determine air gap using a feeler gauge (1).
If the measured value on the exhaust camshaft is below 1.6 mm, the timing is OK.
Place (position) special exhaust tool 11 7 440 on mounting flats of exhaust camshaft.
Determine air gap using a feeler gauge (1).
If the measured value on the exhaust camshaft is below 3.0 mm, the timing is OK.
Remove special tool 11 9 340 .
If necessary, adjust VALVE TIMING .