LEMON Manuals: Even more car manuals for everyone
Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 3495 (Lights - Repair (ACTIVEHYBRID)) >> Headlights >> 63 12 015 Removing and installing/replacing left (or right) headlight (adaptive headlight)

63 12 015 Removing and installing/replacing left (or right) headlight (adaptive headlight)

WARNING: This page is about a different car, the 2011 BMW X6 and 2010 BMW X6. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required: 

WARNING: Version with xenon headlights:
Danger to life due to high voltage! Therefore, before removing, disconnect all components from the power supply (lighting system and ignition off).
Work on the entire xenon lighting system (control unit, ignition unit with bulb) may only be carried out by specialist personnel.
Follow instructions for HANDLING LIGHT BULBS (EXTERIOR LIGHTS) .

Necessary preliminary tasks:

Right headlight: 

Release nut (1) and remove holder (2) with relay for deactivating electric fan from wheel arch (3).

Installation note: 

Guide lug (4) of holder (2) must be positioned in associated bore in wheel arch (3).

Fig 1: Identifying Nut, Remove Holder, Wheel Arch, Lug And Holder
G06213612Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Risk of damage!
Carry out the following operations with care so as to avoid damaging the side panel, headlight, wiring harness and fluid reservoir for windscreen washer system.

Disconnect plug connection (1).

Release wiring harness (2) in area (A) of wheel arch, lay to one side and secure.

Release screw (5). Tightening torque 63 12 2AZ .

Release screws (3). Tightening torque 63 12 1AZ .

Pull headlight (4) forward slightly in direction of arrow.

Fig 2: Identifying Plug Connection, Wiring Harness, Screws And Headlight
G06213613Courtesy of BMW OF NORTH AMERICA, INC.

Release screws (1). Tightening torque 41 35 4AZ .

Raise side panel slightly with special tool 00 9 317 in area (A).

Installation note: 

Observe 41 00... BODY GAP DIMENSIONS .

Fig 3: Raising Side Panel Slightly With Special Tool 00 9 317 In Area (A)
G06213614Courtesy of BMW OF NORTH AMERICA, INC.

Feed out headlight (1) in direction of arrow.

Fig 4: Feeding Out Headlight In Direction Of Arrow
G06213615Courtesy of BMW OF NORTH AMERICA, INC.

Installation note: 

Replacement: