Repair Rear End On Left Side - Ar64.20-P-1200LCA
Model 217.4
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | General information on body repair | AH60.00-P-0001-01KOA | |
| Notice | Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A | |
| Notice | Pretreatment of bonding surfaces | AH60.00-P-0008-01SX | |
| General information on MB materials | AH98.00-P-9409-03A | ||
| Remove | |||
| 1 | Remove detachable parts in area to be repaired | ||
| 2 | Cover all detachable parts remaining on vehicle with spark protection blankets | ||
| 3 | Set up straightening bench with module members, crossmember and straightening set | ||
| 000 588 01 23 00 Body straightening system | WS60.00-P-0023K | ||
| 4 | Place vehicle on straightening bench and fasten | ||
| 5 | Damage area, reshaping | ||
| 6 | Remove rear fender (1) | AR63.50-P-1400LC | |
| 7 | Remove lower rear-end center section (2) | AR64.20-P-1000LF | |
| 8 | Remove waistline reinforcement (3) for rear fender (1) | AR63.50-P-0003LCA | |
| 9 | Remove rear crossmember (4) | AR64.20-P-1100LCA | |
| 10 | Remove rear longitudinal member (6) with mounting console (5) | AR64.20-P-1260LCA | |
| 11 | Remove outer rear wheel well (8), side wall (10) with strut (9) and rear-end floor (7) | AR63.10-P-0665LCA | |
| Install | |||
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A | |
| Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes | Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only. | AS00.00-Z-0016-01A | |
| Notice | Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A | |
| General information on riveting | AH60.00-P-0003-01N | ||
| 12 | Install outer rear wheel well (8), side wall (10) with strut (9) and rear-end floor (7) | AR63.10-P-0665LCA | |
| 13 | Install rear longitudinal member (6) with mounting console (5) | AR64.20-P-1260LCA | |
| 14 | Install rear crossmember (4) | AR64.20-P-1100LCA | |
| 15 | Install waistline reinforcement (3) for rear fender (1) | AR63.50-P-0003LCA | |
| 16 | Install bottom rear center section (2) | AR64.20-P-1000LF | |
| 17 | Install rear fender (1) | AR63.50-P-1400LC | |
| 18 | Release vehicle from straightening bench, lift vehicle and remove straightening bench | ||
| 19 | Install all detachable body components in area to be repaired |