Partially Replace Rear Longitudinal Member - Ar64.20-P-1260LCA
Model 217.4
| Risk of explosion from aluminum grinding dust, risk of injury to respiratory system from inhaling dust | Wear dust filter mask, safety glasses, and protective gloves. Use a suitable, grounded dust extraction system. |
AS60.00-Z-0007-01N | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | General information on body repair | AH60.00-P-0001-01KOA | |
| Notice | Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A | |
| Notice | Pretreatment of bonding surfaces | AH60.00-P-0008-01SX | |
| Notice | General information on crack diagnosis of aluminum parts | AH60.00-P-0014-01N | |
| Notice | Notes on processing of 2-K structural foam adhesive during body repairs | AH60.00-P-0040-01A | |
| Note on working on aluminum components and vehicles | AH60.00-P-0034-01LF | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| Remove | |||
| 1 | Remove detachable parts in area to be repaired | ||
| 2 | Cover all detachable parts remaining in vehicle with spark protection blanket | ||
| 3 | Remove lower rear center section | AR63.50-P-1400LC | |
| 4 | Remove rear cross member (3) | AR64.20-P-1100LCA | |
| 5 | Set up straightening bench with straightening set | ||
| 000 588 01 23 00 Body straightening system | WS60.00-P-0023K | ||
| 6 | Place vehicle on straightening bench and fasten | ||
| 7 | Remove rear longitudinal member (1) | Round wire brush Spot weld milling machine Heat gun Drill bit and milling cutter Wet/dry vacuum cleaner Body and aluminum workplace Aluminum tools Angular grinder |
AR64.20-P-1260-01LCA |
| 8 | Prepare rear longitudinal member (1) | Round wire brush Body and aluminum workplace Aluminum tools |
AR64.20-P-1260-02LCA |
| Install | |||
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A | |
| Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes | Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only. | AS00.00-Z-0016-01A | |
| Notice | Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A | |
| Notice | Notes on processing of 2-K structural foam adhesive during body repairs | AH60.00-P-0040-01A | |
| General information on riveting | AH60.00-P-0003-01N | ||
| 9 | Install rear longitudinal member (1) | Round wire brush Manual temporary fastener, 6.35 mm Drill bit and milling cutter Wet/dry vacuum cleaner Body and aluminum workplace Aluminum tools |
AR64.20-P-1260-03LCA |
| Blind rivet Y1 6.4 x 12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN) | *BR00.45-Z-1035-13A | ||
| BETAPRIME 5404, bonding agent (100 ml), article no.: 00229863 | *BR00.45-Z-1052-02A | ||
| Adhesive kit, body, 2-component adhesive | *BR00.45-Z-1092-02A | ||
| 10 | Install rear crossmember (3) | AR64.20-P-1100LCA | |
| 11 | Remove lower rear center section | AR63.50-P-1400LC |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1035-13A | Blind rivet Y1 6.4 x 12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN) | A 000 991 76 32 |
| BR00.45-Z-1052-02A | BETAPRIME 5404, bonding agent (100 ml), article no.: 00229863 | Bodo MOller Chemie GmbH http://www.bm-chemie.de |
| BR00.45-Z-1092-02A | Adhesive kit, body, 2-component adhesive | A 012 989 17 71 |