Removing, Checking And Installing Rear Axle Brake Pads - AR42.10-P-1700LF
Model 217, 222
Shown on MODEL 222 - right side of vehicle
| Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of poisoning from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid | Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. | AS42.50-Z-0001-01A | |
| Notice | Brake fluid notes | AH42.50-P-0001-01A | |
| Notice | Notes on self-locking nuts and bolts | AH00.00-P-0001-01KOA | |
| Notice | Notes on repairs to brake system | AH42.00-P-0003-01A | |
| Notes on installing brake wear indicator contact sensors | AH42.10-P-0003-01CW | ||
| Remove/install | |||
| 1 | Move brake pads (10) of the rear axle into assembly position | Otherwise, the spindle in the brake caliper (3) can be damaged. |
AR42.10-P-1700-02W |
| 2 | Switch off ignition and remove transmitter key | ||
| 3 | Remove cover over brake fluid expansion reservoir | ||
| Clean | |||
| 4 | Clean area surrounding the cap of the brake fluid expansion reservoir | Assembly cleaner | *BR00.45-Z-1028-04A |
| 5 | Unscrew the cap on the brake fluid expansion reservoir and suction off some brake fluid | ||
| 6 | Detach corresponding complete wheel | AR40.10-P-1102A | |
| 7 | Disconnect right rear brake wear sensor electrical connector (S10/4x1) from right rear brake wear sensor (S10/4) | When removing brake linings (10) on right side of vehicle | |
| 8 | Detach electrical connection from left electric parking brake actuator motor (M76/1) or right electric parking brake actuator motor (M76/2) | ||
| 9 | Remove bolt (1) from lower guide pin (5) | ||
| *BA42.10-P-1004-12J | |||
| 10 | Swivel brake caliper (3) upwards | ||
| 11 | Remove brakepad (10) from brake caliper support (2) | ||
| 12 | Pull right rear brake lining wear sensor (S10/4) out of brake lining (10) | When removing brake linings (10) on right side of vehicle |
|
| 13 | Remove spring steel sheets (11) from brake caliper support (2) | ||
| Checking, measuring | |||
| 14 | Check condition of brake linings (10) | ||
| Model 217 | AP42.10-P-4252C | ||
| Model 222 If necessary: ↓ Replace brake linings (10). |
AP42.10-P-4252HA | ||
| 15 | Check condition of brake disk (9) and gauge degree of wear | ||
| Model 217 with code B07 (AMG - ceramic brake system) | AP42.10-P-4258CC | ||
| Model 217 except code B07 (AMG - ceramic brake system) | AP42.10-P-4258C | ||
| Model 222 with code B07 (AMG - ceramic brake system) | AP42.10-P-4258HC | ||
| Model 222 except code B07 (AMG - ceramic brake system) If necessary: ↓ Replace brake disk (9). |
AP42.10-P-4258HA | ||
| AR42.10-P-0220LF | |||
| 16 | Check brake caliper (3) and dust boot (13) on brake piston for damage | If damage is present: ↓ Replace brake caliper (3). |
AR42.10-P-0080LF |
| 17 | Check boots (12) for damage and correct seat | If damage is present: ↓ Replace brake caliper support (2). |
AR42.10-P-0080LF |
| 18 | Check guide pin (5) for ease of movement | Replace brake caliper support (2) if damaged, see: ↓ Replace brake caliper (3). |
AR42.10-P-0080LF |
| 19 | Press back brake piston using pusher tool (01) | If the brake piston is difficult to move: ↓ Replace brake caliper (3). |
Fig 1 |
| AR42.10-P-0080LF | |||
| Clean | |||
| 20 | Clean contact surfaces of brake linings (10) or brake caliper (3) and on brake caliper support (2) | ||
| Assembly cleaner | *BR00.45-Z-1028-04A | ||
| 21 | Install in the reverse order | ||
| Risk of accident when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work. | Before starting the engine, actuate brake pedal several times until pressure is built up and maintained in the brake system. | AS42.50-Z-0002-01A | |
| 22 | Depress brake pedal several times until brake pads (10) rest against brake disks (9) | ||
| Check | |||
| 23 | Check fluid level in brake fluid expansion reservoir | ||
| AP42.10-P-4210HA | |||
| 24 | Carry out brake test on the test stand | ||
| AP42.00-P-4290BA |
REAR AXLE BRAKE CALIPER
| Number | Designation | Model 217 | Model 222 | |
|---|---|---|---|---|
| BA42.10-P-1004-12J | Guide pin to brake caliper support or bolt for guide pin to brake caliper | Nm | 35 | 35 |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1028-04A | Assembly cleaner | A 000 986 56 01 |