Remove/Install Panoramic Roof - AR77.21-P-0750LC
Model 217.3
MODIFICATION NOTES
| 11.04.2018 | Notes on removal/installation of bonded elements of the panoramic roof added. |
Shown except code 398 (panoramic roof with MAGIC SKY CONTROL)
Shown with code 398 (panoramic roof with MAGIC SKY CONTROL)
| Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) | Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines. Model 217.3 with code 398 (Panoramic roof with MAGIC SKY CONTROL) | AS00.00-Z-0035-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Topical note | Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | |
| Topical note | Notes on removal/installation of bonded elements of panoramic roof | AH77.21-P-0001-01A | |
| Topical note | Notes on MAGIC SKY CONTROL | Model 217.3 with code 398 (Panoramic roof with MAGIC SKY CONTROL) |
AH77.00-P-0001-01A |
| Remove | |||
| 1 | Lower side window of driver's door. | The side window of the driver's door must be lowered. Otherwise, the panoramic roof (1) may be pressed outward by the air pressure if the doors are closed during the curing time. |
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| 2 | Disconnect ground line from battery. | Model 217.3 with code 398 (Panoramic roof with MAGIC SKY CONTROL) |
AR54.10-P-0003LF |
| 3 | Remove left and right drip rail. | AR88.80-P-4000LF | |
| 4 | Remove headliner. | AR68.30-P-4300LC | |
| 5.1 | Release and disconnect electrical connector (4) of the panoramic roof (1). | Model 217.3 except code 398 (Panoramic roof with MAGIC SKY CONTROL) |
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| 5.2 | Release and disconnect electrical connector (5) of the control unit of the MAGIC SKY CONTROL (6). | Model 217.3 with code 398 (Panoramic roof with MAGIC SKY CONTROL) |
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| 6 | Mask off plug of the electrical connector (5) with warning sign. | Model 217.3 with code 398 (Panoramic roof with MAGIC SKY CONTROL) Mask off plug of the electrical connector (5) with Otherwise unintentional contact can occur. |
Fig 1 |
| 7 | Cut out seal strip (1.1) along the edge of the glass plate (arrows a) of the panoramic roof (1). | Carefully cut out seal strip (1.1). Otherwise the seal (2.1) on the windshield (2) can be damaged. If the seal (2.1) is damaged ↓ replace windshield (2). |
AR67.10-P-1700LF |
| 8 | Cut out seal (1.2) along the edge (arrows b) of the panoramic roof (1). | Carefully cut out seal (1.2). Otherwise the roof can be damaged. |
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| 9 | Protect paint surfaces in the area of the panoramic roof (1) with shields. | Fig 2 | |
| 10 | Attach suction lifters. | ||
| Risk of injury due to snapping or warming up of cutting wire and due to splinters when cutting out glued panoramic roofs | Wear cut-proof gloves and safety glasses. | AS77.21-Z-0002-01A | |
| 11 | Cut out panoramic roof (1) with cutting wire and remove. | ||
| 12 | Remove shields in the area of the panoramic roof (1). | ||
| Install | |||
| 13 | Prepare body flange of the panorama roof frame for installation. | AR77.21-P-0800-05LC | |
| 14 | Prepare panorama roof frame for installation. | AR77.21-P-0800-02LC | |
| 15 | Apply adhesive material for the panorama roof frame on the body flange. | AR77.21-P-0800-03SX | |
| 000 588 00 72 00 Sealing and corrosion protection gun | WS97.00-P-0001B | ||
| 16 | Position new panoramic roof (1) on the body flange with a helper. | ||
| 17 | Position panoramic roof (1) at the front below the seal (2.1) of the windshield (2). | ||
| 18 | Center panoramic roof (1) between the side roof panelings. | ||
| 19 | Remove warning sign from plug of the electrical connector (5). | Model 217.3 with code 398 (Panoramic roof with MAGIC SKY CONTROL) |
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| 20.1 | Connect electrical connector (4) of the panoramic roof (1). | Model 217.3 except code 398 (Panoramic roof with MAGIC SKY CONTROL) |
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| 20.2 | Connect electrical connector (5) of the control unit of the MAGIC SKY CONTROL (6). | Model 217.3 with code 398 (Panoramic roof with MAGIC SKY CONTROL) |
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| 21 | Install headliner. | AR68.30-P-4300LC | |
| 22 | Install left and right drip rail. | AR88.80-P-4000LF | |
| 23 | Connect ground line to battery. | Model 217.3 with code 398 (Panoramic roof with MAGIC SKY CONTROL) |
AR54.10-P-0003LF |
| 24 | Remove cup suction tools. | ||
| 25 | Raise side window of driver's door. | ||
| Check | |||
| 26 | Perform function test. | ||
| 27 | Perform leakage test. | ||
| Clean | |||
| 28 | Clean working area. |