Outer Side Longitudinal Member Complete Replacement - Ar63.30-P-1000S
Model 223.0/1/9
MODIFICATION NOTES
| 24.11.2021 | Document reference added. | Operation steps 5, 10. |
| Risk of explosion from aluminum grinding dust, risk of injury to respiratory system from inhaling dust | Wear dust filter mask, safety glasses, and protective gloves. Use a suitable, grounded dust extraction system. |
AS60.00-Z-0007-01N | |
| Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | |
| Notice | General information on body repair | AH60.00-P-0001-01S | |
| Notice | Pretreatment of bonding surfaces | AH60.00-P-0008-01SX | |
| Notice | Notes on processing of 2-K structural foam adhesive during body repairs | AH60.00-P-0040-01A | |
| Note on working on aluminum components and vehicles | AH60.00-P-0034-01RG | ||
| Notes on foam-protected insulation in body | AH60.00-P-0041-01S | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| Remove | |||
| 1 | Remove detachable parts in area of repair point. | ||
| 2 | Cover all detachable parts remaining in vehicle with spark protection blankets. | ||
| 3 | Remove A-pillar outer section. | AR63.20-P-1102S | |
| 4 | Remove entire B-pillar. | AR63.20-P-1350S | |
| 5 | Remove entire rear fender. | Model 223.0/1 with code Z07 (B7 armoring on special protection version) |
AR63.50-P-1401SG |
| Model 223.0/1 except code Z07 (B7 armoring on special protection version) |
AR63.50-P-1401S | ||
| Model 223.9 | AR63.50-P-1401SZ | ||
| 6 | Remove the outer side longitudinal member (1). | AR63.30-P-1000-01S | |
| 000 588 02 39 00 Rivet press tool | WS60.00-P-0010B | ||
| Install | |||
| General information on riveting | AH60.00-P-0003-01S | ||
| 7 | Prepare outer side longitudinal member (1). | AR63.30-P-1000-02S | |
| 8 | Install outer side longitudinal member (1), acoustic foam (2), and structural foam (3). | AR63.30-P-1000-04S | |
| White sealing compound, 310 ml, DBL 6069.20 | *BR00.45-Z-1003-01A | ||
| 2-component adhesive for reinforcements | *BR00.45-Z-1152-02A | ||
| Parts kit for 2-component adhesive for body | *BR00.45-Z-1162-02A | ||
| Blind rivet Y2 6.5x12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | *BR00.45-Z-1012-13A | ||
| Blind rivet Y3 6.5x14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN) | *BR00.45-Z-1016-13A | ||
| Blind rivet Y4 6.4 M6 (clamping range 5.82 mm to 7.82 mm, draw-off strength min. 16 kN) | *BR00.45-Z-1032-13A | ||
| Blind rivet Y5 6.4 (clamping range 7.82 mm to 9.83 mm, draw-off strength min. 16 kN) | *BR00.45-Z-1034-13A | ||
| 9 | Clean sheet metal flanges. | ||
| 10 | Install entire rear fender. | AR63.50-P-1401SG | |
| Model 223.0/1 with code Z07 (B7 armoring on special protection version) |
|||
| Model 223.0/1 except code Z07 (B7 armoring on special protection version) |
AR63.50-P-1401S | ||
| Model 223.9 | AR63.50-P-1401SZ | ||
| 11 | Install entire B-pillar. | AR63.20-P-1350S | |
| 12 | Install A-pillar outer section. | AR63.20-P-1102S | |
| 13 | Remove spark protection blankets. | ||
| 14 | Reinstall detachable parts in area of repair point. |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1003-01A | White sealing compound, 310 ml, DBL 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1012-13A | Blind rivet Y2 6.5x12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | A 004 990 16 97 |
| BR00.45-Z-1016-13A | Blind rivet Y3 6.5x14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN) | A 004 990 17 97 |
| BR00.45-Z-1032-13A | Blind rivet Y4 6.4 M6 (clamping range 5.82 mm to 7.82 mm, draw-off strength min. 16 kN) | A 003 990 81 97 |
| BR00.45-Z-1034-13A | Blind rivet Y5 6.4 (clamping range 7.82 mm to 9.83 mm, draw-off strength min. 16 kN) | A 003 990 80 97 |
| BR00.45-Z-1152-02A | 2-component adhesive for reinforcements | A 011 989 99 71 |
| BR00.45-Z-1162-02A | Parts kit for 2-component adhesive for body | A 012 989 17 71 |