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Home >> Mercedes Benz >> 2021 >> S500 >> Repair and Diagnosis >> Collision >> Body Panels >> Collision - Side Wall (223 Chassis) >> Side Wall Body Repair >> Outer Side Longitudinal Member Complete Cut Off - Ar63.30-P-1000-01S

Outer Side Longitudinal Member Complete Cut Off - Ar63.30-P-1000-01S

REFER TO SPECIAL TOOLS 000 588 04 39 00 Rivet press tool   WS60.00-P-0440B
REFER TO SPECIAL TOOLS 000 588 03 39 00 Rivet die   WS60.00-P-0386K

Model 223.0/1 

Model 223.9 

IMPORTANT The following steps are shown on model 223.1 on the left side of the vehicle and must be similarly performed on the right side of the vehicle in the event of damage.

The superordinate service document as well as the safety information in the service document must be observed.

G16228553Courtesy of MERCEDES-BENZ USA
  1. Press out self-piercing rivets in outer side longitudinal member (1) with rivet press tool (areas A).
  2. Expose self-piercing rivets in outer side longitudinal member (1) and drill out with Ø 6 mm (area B).
  3. Expose spot welds on outer side longitudinal member (1) and cut out (area C).
  4. Expose screws (4) on outer side longitudinal member (1) and remove.
    G16228554Courtesy of MERCEDES-BENZ USA
  5. Heat outer side longitudinal member (1) in the cross-hatched areas.

    IMPORTANT Heat outer side longitudinal member (1) on the inside (area D).

    Cross-hatched areas are bonded with adhesive.

  6. Remove outer side longitudinal member (1).
    G16228555Courtesy of MERCEDES-BENZ USA
  7. Grind mating surfaces down to bare metal in cross-hatched areas.

    IMPORTANT Observe pretreatment of bonding surfaces.

  8. Remove grinding dust and drill chips.