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Home >> Mercedes Benz >> 2021 >> Metris Van Cargo >> Repair and Diagnosis >> Brakes >> Brakes Control Systems >> Brakes -- Hydraulic & Mechanical System (1 Of 3) -- 447 Chassis >> Maintenance >> Assess Condition Of Brake Disks - AP42.10-S-4256E

Assess Condition Of Brake Disks - AP42.10-S-4256E

Model 447, 448 

G16484036Courtesy of MERCEDES-BENZ USA
Notice  General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment Model 447 with engine 780 AH00.00-Z-0300-01A
Notice  Notes on evaluating brake disks   AH42.10-D-9406-07KOP 
INSPECT Check     
1 Check all brake disks (1) on front and rear axle through opening on wheel disk and from the vehicle underside. IMPORTANT Check all brake disks (1) for score marks, cracks, corrosion, ridging on outer edge and soiling (oil, grease).
If crack lengths > 25 mm, gaping cracks, score marks deeper than 0.5 mm, pitted corrosion or deeply contoured ridging are present at the outer edge,

replace brake disks (1) per axle.
 
REFER TO TESTING & REPAIR   Remove/install front axle brake disk AR42.10-S-0230E 
REFER TO TESTING & REPAIR   Remove/install rear axle brake disk AR42.10-S-0240E 
    IMPORTANT After obtaining special order.
If brake disks (1) are soiled with oil or grease,

clean or replace brake disks (1).
IMPORTANT After obtaining special order.
If it is not possible to check the brake disks (1) through the opening on the wheel disk or from the vehicle underside,

Remove wheels and perform check again.
IMPORTANT After obtaining special order.
 
MEASURING Measure     
2 Remove wheels.    
REFER TO TESTING & REPAIR     AR40.10-S-1100E
3 Measure brake disk thickness. HAND-HELD TESTER Brake disk thickness *BE42.10-Z-1001-08KOH 
    HAND-HELD TESTER Brake disk thickness *BE42.10-Z-1001-09KOB 
    SPECIAL TOOL Caliper gauge
If the wear limit is reached or exceeded,
Fig 1
REFER TO TESTING & REPAIR  
replace brake disks (1) per axle.
Remove/install front axle brake disk
AR42.10-S-0230E 
REFER TO TESTING & REPAIR   Remove/install rear axle brake disk
IMPORTANT After obtaining special order.
AR42.10-S-0240E 
CHECK VALUES FOR FRONT AXLE BRAKE DISKS

Number Designation Model 447, 448 With 16" brake system Model 447, 448 with 17" brake system
BE42.10-Z-1001-08KOH Brake disk thickness Thickness when new mm 28 32
Wear limit mm 25 28
Lateral runout (max.) mm 0, 01 0, 01
Axial runout (max.) mm 0, 04 0, 04
Measure outside diameter mm 300 330
CHECK VALUES FOR REAR AXLE BRAKE DISKS

Number Designation Model 447, 448
BE42.10-Z-1001-09KOB Brake disk thickness New mm 12
Wear limit mm 9
Max. lateral runout mm ≤ 0, 01
Max. axial runout mm ≤ 0, 04
Repair limit dimension mm -
Fig 1: Identifying Caliper Gauge (140 589 00 19 00)
G10038065Courtesy of MERCEDES-BENZ USA