Remove/Install Front Side Window In Passenger Compartment - AR67.30-S-2700E

Model 447, 448 

Shown on Model 447.8 with CODE VQ1 (AVANTGARDE) and CODE W17 (Right front stationary window in side wall or sliding door) on sliding door 

Courtesy of MERCEDES-BENZ USA

	Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof.	No parts of the body or limbs should be within the operating area when the components are moving.	AS00.00-Z-0011-01A
Notice	Notes on carrying out repair work in the vehicle interior		AH68.00-D-0001-01KOS
Notice	Notes on removal/installation of windows		AH67.10-P-1000-02RT
	Remove
1	Lower side window in front door
2	Remove trim piece (2) from sliding door	When removing side window (1) on sliding door. Model 447.8 with code VQ1 (AVANTGARDE) Model 447.8 with code VQ8 (Equipment line EXCLUSIVE) Model 448.8	AR88.85-S-9845E
3	Remove seal between side window (1) and rear side window from side window (1)	Observe assembly position of seal.
4	Install cup suction tool on outside of side window (1)	Commercially available devices/tools  Cup suction tool/shackle (for removing and installing windows)
	Risk of injury  from cutting wire tearing or becoming hot and from splinters of glass when cutting out bonded windows	Wear protective gloves and safety glasses.	AS67.00-Z-0004-01A
5	Cut out side window (1) with window removal tool	Commercially available devices/tools  Window cutter Punch pipe probe for cutting wire through adhesive seam at rear top on side window (1) (arrow). Have second person help.	AR67.10-P-1000-11SX
6	Remove cup suction tool from side window (1)
	Clean
7	Remove adhesive material from body flange or sliding door	Cut residual adhesive down to approx. 1 mm and remove loose adhesive material.
8	Vacuum off glass splinters and contamination	Commercially available devices/tools  Wet and dry vacuum cleaner
	Install
9	Install cup suction tool on outside of side window (1)	Commercially available devices/tools  Cup suction tool/shackle (for removing and installing windows)
10	Attach adhesive foil on side window (1)	If side window (1) in right sliding door is replaced. Model 447.8 with code W05 (Rear windows, left side fixed, right side hinged) with code ZK7 (Equipment line MARCO POLO)	AR67.30-S-2700-01E
	Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
11	Install new bracket for trim piece (2) on side window (1)	If side window (1) is replaced. Model 447.8## ## as of 106314 with code VQ1 (AVANTGARDE) Model 447.8## ## as of 106314 with code VQ8 (Equipment line EXCLUSIVE) Model 448.8	AR88.85-S-9845-01EE
	Fastening for trim piece modified	Model 447.8 with code VQ1 (AVANTGARDE) Model 447.8## ## up to 106313 Method for model 447.8## ## as of 106314 is to be used for mounting the trim piece (2).	BT88.85-S-9845-01E
		Teroson PU 6800 adhesive	*BR00.45-Z-1147-02A
		Templates	Fig 2
12	Apply primer to primed surfaces on body flange or sliding door
Notice	General notes about painting the body flange in the glazing area	Do not apply primer on top of residual adhesive. Otherwise, the adhesive effect will be impaired.	AH98.00-P-9408-06A
		Glazing repair kit 500662 01/03/05/07/09/11	*BR00.45-Z-1031-02A
		Repair kit for installing windshields, 1-component adhesive	*BR00.45-Z-1180-02A
13	Prepare adhesive cartridge	Commercially available devices/tools  Electric and pneumatic cartridge gun	AR67.10-S-1000-07S
		Repair kit for installing windshields, 1-component adhesive	*BR00.45-Z-1180-02A
		Glazing repair kit 500662 01/03/05/07/09/11	*BR00.45-Z-1031-02A
		Adapter	Fig 3
	Clean
14	Clean bonding surface on seal of side window (1)
15	Install new seal between side window (1) and rear side window on side window (1)	Observe assembly position. Glue seal approx. 1 mm below top edge of side window (1).
16	Replace all spacers	Spacers are available from EPC.	AR67.30-S-4050-02E
17	Glue in side window (1)	Install side window (1) within 5 min. Otherwise the adhesive effect may be impaired. Commercially available devices/tools  Cup suction tool/shackle (for removing and installing windows) Have second person help.	AR67.30-S-2700-03S
		Glazing repair kit 500662 01/03/05/07/09/11	*BR00.45-Z-1031-02A
		Repair kit for installing windshields, 1-component adhesive	*BR00.45-Z-1180-02A
18	Align side window (1) and fix in place adhesive tapes	Align side window (1) immediately after installation. Otherwise the adhesive effect may be impaired. Observe gap dimensions "GD" or "FC".	AR67.30-S-4050-04E
		Adjust gap dimensions	*BE60.00-Z-1007-01KOJ
		Adjust gap dimensions	*BE60.00-Z-1006-01KOJ
		Feeler gauge	Fig 1
19	Remove cup suction tool	Remove cup suction tool only after end of curing time. Observe the drying time specified by the adhesive manufacturer.
20	Install trim piece (2) on sliding door	When removing side window (1) on sliding door. Model 447.8 with code VQ1 (AVANTGARDE) Model 447.8 with code VQ8 (Equipment line EXCLUSIVE) Model 448.8	AR88.85-S-9845E
	Clean
21	Remove adhesive strips and clean side window (1) as well as vehicle interior	Observe the curing time of the adhesive.

Fig 1: Identifying Feeler Gauge (129 589 03 21 00)

Courtesy of MERCEDES-BENZ USA

Fig 2: Identifying Templates (447 589 00 31 00)

Courtesy of MERCEDES-BENZ USA

Fig 3: Identifying Adapter (000 589 86 63 00)

Courtesy of MERCEDES-BENZ USA