Completely Remove/Install Sliding Window - AR67.30-S-5311E

Model 447.7/8 

with code W18 (Sliding window front left in sidew./sliding door) 

Model 447.7/8 

with code W19 (Sliding window front right in sidew./sliding door) 

Shown with CODE W18 (Left front sliding window in side wall/sliding door) 

Courtesy of MERCEDES-BENZ USA

Courtesy of MERCEDES-BENZ USA

	Risk of injury  from cutting wire tearing or becoming hot and from splinters of glass when cutting out bonded windows	Wear protective gloves and safety glasses.	AS67.00-Z-0004-01A
Notice	Notes on removal/installation of windows		AH67.10-P-1000-02RT
Notice	Notes on carrying out repair work in the vehicle interior		AH68.00-D-0001-01KOS
	Remove
1	Lower side window in one front door
2	Remove paneling from kitchenette and lay down to side	Model 447.8 with code W18 (Sliding window front left in sidew./sliding door) with code ZK7 (Equipment line MARCO POLO) Do not disconnect electrical connectors. Place paneling of kitchenette down to side with electrical lines connected.	AR86.60-S-0002E
3	Remove trim from C-pillar	Model 447.8 with code W18 (Sliding window front left in sidew./sliding door) with code ZK7 (Equipment line MARCO POLO)	AR68.30-S-4490E
4	Remove bolts (4, 5)	Model 447.8 with code W18 (Sliding window front left in sidew./sliding door) with code ZK7 (Equipment line MARCO POLO)
5	Remove paneling (6) from clips (7)	Model 447.8 with code W18 (Sliding window front left in sidew./sliding door) with code ZK7 (Equipment line MARCO POLO) For this purpose lift paneling (6) and pull to vehicle interior in direction of arrow
6	Remove seal (3)	Observe assembly position of seal (3). Seal (3) must be replaced.
7	Install two cup suction tools on outside of sliding window (1)	Commercially available devices/tools  Cup suction tool/shackle (for removing and installing windows)
8	Cover lower window guide rail (2) with suitable adhesive tape	When the sliding roof (1) is not replaced.
	Risk of injury  from cutting wire tearing or becoming hot and from splinters of glass when cutting out bonded windows	Wear protective gloves and safety glasses.	AS67.00-Z-0004-01A
9	Cut out side window (1) with window removal tool	Commercially available devices/tools  Window cutter Punch pipe probe for cutting wire at marked point (arrow) through adhesive seam. The sliding window (1) can only be cut out as complete unit. If the sliding element of the sliding window (1) is defective or damaged, replace sliding window (1).	AR67.10-P-1000-11SX
10	Remove cup suction tool
	Clean
11	Remove glue residues from body flange	Cut residual adhesive down to approx. 1 mm and remove loose adhesive material.
12	Remove adhesive residues from removed sliding window (1)	When the sliding roof (1) is not replaced. Cut residual adhesive down to approx. 1 mm and remove loose adhesive material.
13	Clean bonding surface on seal (3) of sliding window (1)
	Check
14	Check clips (7) for damage	Model 447.8 with code W18 (Sliding window front left in sidew./sliding door) with code ZK7 (Equipment line MARCO POLO) Depending on findings ↓ Replace clamps (7).
	Install
15	Install panel (6)	Model 447.8 with code W18 (Sliding window front left in sidew./sliding door) with code ZK7 (Equipment line MARCO POLO) It is no longer possible to install the paneling (6) with installed sliding window (1).
16	Screw in screws (4, 5)	Model 447.8 with code W18 (Sliding window front left in sidew./sliding door) with code ZK7 (Equipment line MARCO POLO)
17	Install two cup suction tools on outside of new sliding window (1)	Commercially available devices/tools  Cup suction tool/shackle (for removing and installing windows)
18	Apply primer to primed surface on body flange
Notice	General notes about painting the body flange in the glazing area	Do not apply primer on top of residual adhesive. Otherwise the adhesive effect will be impaired.	AH98.00-P-9408-06A
		Glazing repair kit 500662 01/03/05/07/09/11	*BR00.45-Z-1031-02A
		Repair kit for installing windshields, 1-component adhesive	*BR00.45-Z-1180-02A
19	Prepare adhesive cartridge	Commercially available devices/tools  Electric and pneumatic cartridge gun	AR67.10-S-1000-07S
		Repair kit for installing windshields, 1-component adhesive	*BR00.45-Z-1180-02A
		Glazing repair kit 500662 01/03/05/07/09/11	*BR00.45-Z-1031-02A
		Adapter	Fig 2
20	Glue on new seal (3) approx. 1 mm below top edge of sliding window (1)	Observe assembly position.
21	Replace all spacers	Spacers are available from EPC. Observe assembly position of removed spacers.
22	Glue in sliding window (1)	Glue in sliding window (1) within 5 min. Otherwise the adhesive effect may be impaired. Commercially available devices/tools  Cup suction tool/shackle (for removing and installing windows) Have second person help.	AR67.30-S-2700-03S
		Glazing repair kit 500662 01/03/05/07/09/11	*BR00.45-Z-1031-02A
		Repair kit for installing windshields, 1-component adhesive	*BR00.45-Z-1180-02A
23	Align sliding window (1) in body shell aperture immediately after installing and fix in place with suitable adhesive tape	Observe gap dimensions "GD" and "FC".	AR67.30-S-4050-04E
		Model 447.7/8 except code W65 (Liftgate) except code W68 (Electrically actuated liftgate) Model 447.7/8 with code W65 (Liftgate) Model 447.7/8 with code W68 (Electrically actuated liftgate) Adjust gap dimensions	*BE60.00-Z-1006-01KOJ
		Model 447.7/8 except code W65 (Liftgate) except code W68 (Electrically actuated liftgate) Model 447.7/8 with code W65 (Liftgate) Model 447.7/8 with code W68 (Electrically actuated liftgate) Adjust gap dimensions	*BE60.00-Z-1007-01KOJ
		Feeler gauge	Fig 1
24	Remove cup suction tool
25	Install trim onto C-pillar	Model 447.8 with code W18 (Sliding window front left in sidew./sliding door) with code ZK7 (Equipment line MARCO POLO)	AR68.30-S-4490E
26	Install paneling on front kitchenette	Model 447.8 with code W18 (Sliding window front left in sidew./sliding door) with code ZK7 (Equipment line MARCO POLO)	AR86.60-S-0002E
	Check
27	Check sliding element of sliding window (1) for proper function	Check sliding window (1) after end of curing time for proper function.
	Clean
28	Clean sliding window (1) and vehicle interior	Clean sliding window (1) only after end of curing time. The drive-away time for the 2-component repair kit is 1 h.

Fig 1: Identifying Feeler Gauge (129 589 03 21 00)

Courtesy of MERCEDES-BENZ USA

Fig 2: Identifying Adapter (000 589 86 63 00)

Courtesy of MERCEDES-BENZ USA