Front Longitudinal Member Section Replacement - Ar62.20-P-1260MFA

Model 118.3/6 

Model 177.0/1/9 

Model 247.0/6/7 

Shown on model 177.0 

Fig 1: Front Side Member Section Component Locations (Model 247.0/6/7) (Shown On Model 177.0)

Courtesy of MERCEDES-BENZ USA

	Risk of death  caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
	Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects.	Wear protective gloves, protective clothing and safety glasses, if necessary.	AS00.00-Z-0002-01A
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
Notice	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A
Notice	General information on body repair		AH60.00-P-0001-01KOA
Notice	Pretreatment of bonding surfaces		AH60.00-P-0008-01SX
	General information on MB materials		AH98.00-P-9409-03A
	Remove
1	Remove detachable parts in area of repair point.
2	Cover all detachable parts remaining in vehicle with spark protection blankets.
3	Set up straightening bench with module members, straightening bench support member, and straightening set.
	000 588 01 23 00 Body straightening system	Observe set-up plans provided.	WS60.00-P-0023K
4	Place vehicle on straightening bench and fasten.
5	Cut off longitudinal member front section (1).	Model 118.3/6 Model 177.0/1/9 Model 247.0	AR62.20-P-1260-01MFA
		Model 247.6/7	AR62.20-P-1260-01MFX
		1K-zinc dust paint	*BR00.45-Z-1056-07A
	Install
	The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
Notice	Measures for preventing damage to components when performing electric welding and soldering work		AH60.00-P-0001-02A
	General information on riveting		AH60.00-P-0003-01N
6	Prepare longitudinal member front section (1).	Model 118.3/6 Model 177.0/1/9 Model 247.0	AR62.20-P-1260-05MFA
		Model 247.6/7	AR62.20-P-1260-05MFX
		1K-zinc dust paint	*BR00.45-Z-1056-07A
7	Install and weld in longitudinal member front section (1).	Model 118.3/6 Model 177.0/1/9 Model 247.0	AR62.20-P-1260-07MFA
		Model 247.6/7	AR62.20-P-1260-07MFX
	000 588 01 23 00 Body straightening system		WS60.00-P-0023K
		Blind rivet Y2 6.5 x 12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN)	*BR00.45-Z-1012-13A
		1K-zinc dust paint	*BR00.45-Z-1056-07A
		Parts kit for 2-component adhesive for body	*BR00.45-Z-1162-02A
8	Release vehicle from straightening bench, lift and remove straightening bench.
9	Clean weld joints and sheet metal flange.
10	Remove spark protection blankets.
11	Clean repair area.
12	Prime repair areas with a primer filler.
Notice	Notes on paintwork repairs		AH98.00-P-9408-02A
	General information on operation items and work procedures for painting	Use only primer filler approved by Daimler AG	AH98.00-P-0003-01A
13	Seal seam after repair.		AR97.10-P-4000MFA
14	Paint repair areas and adjacent surfaces.
Notice	Notes on paintwork repairs		AH98.00-P-9408-02A
	General information on operation items and work procedures for painting	Use only paints approved by Daimler AG	AH98.00-P-0003-01A
15	Supplement cavity preservation.		AR97.20-P-1500MFA
16	Reinstall detachable parts in area of repair point.