Rear Fender Complete Replacement - Ar63.50-P-1400MFA

Model 177.0/1/9 

Model 247.0/6/7 

Shown On Model 177.0 

Fig 1: Quarter Panel Component Locations (Complete) (Model 247.0/6/7) (Shown On Model 177.0)

Courtesy of MERCEDES-BENZ USA

	Risk of explosion  caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contact with fuel.	No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. Wear protective clothing when handling fuel.	AS47.00-Z-0001-01A
	Risk of death  caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
	Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects.	Wear protective gloves, protective clothing and safety glasses, if necessary.	AS00.00-Z-0002-01A
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
Notice	General information on body repair		AH60.00-P-0001-01KOA
Notice	Pretreatment of bonding surfaces		AH60.00-P-0008-01SX
Notice	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A
	Notes on acoustic foam and structural foam in the vehicle		AH60.00-P-0039-01MFA
	General information on MB materials		AH98.00-P-9409-03A
	Remove
1	Remove all detachable parts in area of repair point.
2	Cover all detachable parts remaining in vehicle with spark protection blankets.	When replacing left rear fender (1), the standard fuel filler cap must be installed and the filler neck covered with a spark protection blanket.
3	Remove rear fender (1).	Model 177.1/9	AR63.50-P-1400-02MFV
		Model 247.0/6/7	AR63.50-P-1400-02MFC
		Model 177.0	AR63.50-P-1400-02MFA
	000 588 00 84 00 Heat gun	Commercially available devices/tools  Round wire brush Body power jigsaw Spot weld milling machine Wet/dry vacuum cleaner	WS54.00-P-0049B
		1K-zinc dust paint	*BR00.45-Z-1056-07A
4	Prepare rear fender (1).	Model 177.1/9	AR63.50-P-1400-03MFV
		Model 247.0/6/7	AR63.50-P-1400-03MFC
		Model 177.0 Commercially available devices/tools  Round wire brush Body power jigsaw	AR63.50-P-1400-03MFA
		1K-zinc dust paint	*BR00.45-Z-1056-07A
	Install
	Risk of explosion and poisoning  caused by solvent vapors and gasses. Risk of injury  to skin and eyes when working with anticorrosion agents	Never spray corrosion protection on flames or hot, glowing objects and keep them well away from all potential sources of ignition. Use them only in well-ventilated rooms; wear respiratory protection.	AS97.00-Z-0001-01A
	Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
	The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
Notice	Measures for preventing damage to components when performing electric welding and soldering work		AH60.00-P-0001-02A
	General notes on welding		AH60.00-P-0005-01N
	General information on riveting		AH60.00-P-0003-01N
5	Install rear fender (1).	Model 177.1/9	AR63.50-P-1400-04MFV
		Model 247.0/6/7	AR63.50-P-1400-04MFC
		Model 177.0	AR63.50-P-1400-04MFA
	000 588 01 84 00 Welder		WS60.00-P-0021K
	000 588 02 84 00 Welder		WS60.00-P-0022K
		Adjust gap dimensions Commercially available devices/tools  Round wire brush Manual temporary fastener 6.35 mm Blind rivet gun (minimum pull-off force 19 kN) Hand riveter Wet/dry vacuum cleaner	AR60.00-P-0700-01MFA
		Model 247.0/6/7 Rear door to side wall	*BE60.00-P-1011-01MA
		Model 247.0/6/7 Fuel filler flap/fuel filler flap hybrid to side wall (circumferential)	*BE60.00-P-1012-01MA
		Model 247.0/6/7 Liftgate/trunk lid to side wall	*BE60.00-P-1015-01MA
		Model 247.0/6/7 Liftgate/trunk lid to bumper at rear	*BE60.00-P-1016-01MA
		Model 247.0/6/7 Outer tail lamp to side wall	*BE60.00-P-1017-01MA
		Model 247.0/6/7 Outer tail lamp to bumper at rear	*BE60.00-P-1018-01MA
		Model 247.0/6/7 Outer tail lamp to liftgate	*BE60.00-P-1019-01MA
		Model 247.0/6/7 Outer tail lamp to inner tail lamp/rear continuous reflector strip	*BE60.00-P-1020-01MA
		Model 247.0/6/7 Bumper at rear to side wall	*BE60.00-P-1023-01MA
		Model 177.0 Model 177.1/9 Bumper at rear to side wall	*BE60.00-P-1023-01JA
		Model 177.0 Model 177.1/9 Outside of taillamp to inside of taillamp	*BE60.00-P-1020-01JA
		Model 177.0 Outer tail lamp to liftgate	*BE60.00-P-1019-01JA
		Model 177.0 Model 177.1/9 Outer tail lamp to bumper at rear	*BE60.00-P-1018-01JA
		Model 177.0 Model 177.1/9 Outer tail lamp to side wall	*BE60.00-P-1017-01JA
		Model 177.0 Model 177.1/9 Liftgate/trunk lid to bumper at rear	*BE60.00-P-1016-01JA
		Model 177.0 Model 177.1/9Liftgate/trunk lid to side wall	*BE60.00-P-1015-01JA
		Model 177.0 Model 177.1/9 Fuel filler flap/fuel filler flap hybrid to side wall (circumferential)	*BE60.00-P-1012-01JA
		Model 177.0 Model 177.1/9 Rear door to side wall	*BE60.00-P-1011-01JA
		1K-zinc dust paint	*BR00.45-Z-1056-07A
		White sealing compound, 310 ml, DBL 6069.20	*BR00.45-Z-1003-01A
		Parts kit for 2-component adhesive for body	*BR00.45-Z-1162-02A
		Blind rivet Y2 6.5 x 12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN)	*BR00.45-Z-1012-13A
		Feeler gauge	Fig 2
		If a basic body filler is used as an alternative to the restoration of surfaces with body solder, ↓ Apply basic body filler.	AR60.00-P-0031-01LWG
		Parts kit for 2-component adhesive for body	*BR00.45-Z-1162-02A
		Basic body filler	*BR00.45-Z-1057-07A
6	Clean weld joints and sheet metal flange.	Commercially available devices/tools  Round wire brush
7	Remove spark protection blankets.
8	Clean repair area.	Commercially available devices/tools  Wet/dry vacuum cleaner
9	Prime repair area using primer filler
Notice	Notes on paintwork repairs		AH98.00-P-9408-02A
	General information on operation items and work procedures for painting	Use only primer fillers approved by manufacturer. See guidelines for paint technology in the workshop portal.	AH98.00-P-0003-01A
10	Seal seam after repair.		AR97.10-P-4000-03MFA
		Seam sealant, sprayable 310 ml	*BR00.45-Z-1041-01A
		White sealing compound, 310 ml, DBL 6069.20	*BR00.45-Z-1003-01A
11	Paint repair areas and adjacent surfaces
Notice	Notes on paintwork repairs		AH98.00-P-9408-02A
	General information on operation items and work procedures for painting	Only use paints approved by the manufacturer. See guidelines for paint technology in the workshop portal.	AH98.00-P-0003-01A
12	Supplement cavity preservation.		AR97.20-P-1500MFA
13	Install all detachable parts in area of repair point.

Fig 2: Feeler Gauge (129 589 03 21 00)

Courtesy of MERCEDES-BENZ USA