Outer B-Pillar Panel Remove And Install - Ar63.20-P-1222MFA
Model 118.3/6
Model 177.0/1/9
Model 247.0/6/7
Shown on model 177.0
| Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) | Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines. | AS00.00-Z-0035-01A | |
| Risk of injury . Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | General information on body repair | AH60.00-P-0001-01KOA | |
| Notice | Pretreatment of bonding surfaces | AH60.00-P-0008-01SX | |
| Notice | Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | |
| Notes on acoustic foam and structural foam in the vehicle | AH60.00-P-0039-01MFA | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| General information on repair of vehicles with ultra-strength steels. | AH60.00-P-0024-01N | ||
| Remove | |||
| 1 | Remove detachable parts in area of repair point. | ||
| 2 | Cover all detachable parts remaining in vehicle with spark protection blankets. | ||
| 3 | Remove B-pillar paneling (l). | AR63.20-P-1222-01MFA | |
| 000 588 15 84 00 Heat gun | WS54.00-P-0125B | ||
Round wire brush Body power jigsaw Spot weld milling machine Wet/dry vacuum cleaner |
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| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| 4 | Prepare B-pillar paneling (l). | AR63.20-P-1222-02MFA | |
Round wire brush Body power jigsaw Spot weld milling machine |
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| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| Install | |||
| Risk of explosion and poisoning caused by solvent vapors and gasses. Risk of injury to skin and eyes when working with anticorrosion agents | Never spray corrosion protection on flames or hot, glowing objects and keep them well away from all potential sources of ignition. Use them only in well-ventilated rooms; wear respiratory protection. | AS97.00-Z-0001-01A | |
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A | |
| Notice | Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A | |
| General notes on welding | AH60.00-P-0005-01N | ||
| General information on riveting | AH60.00-P-0003-01N | ||
| 5 | Install B-pillar paneling (1). | AR63.20-P-1222-03MFA | |
| 000 588 12 84 00 Welder | WS00.00-P-0318K | ||
| 000 588 13 84 00 Welder | WS60.00-P-0437K | ||
| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| Blind rivet Y2 6.5x12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | *BR00.45-Z-1012-13A | ||
| White sealing compound, 310 ml, DBL 6069.20 If a basic body filler is used as an alternative to the restoration of surfaces with body solder, ↓ Apply basic body filler. |
*BR00.45-Z-1003-01A | ||
| Process filler on body | AR60.00-P-0031-01LWG | ||
| Basic body filler | *BR00.45-Z-1057-07A | ||
| 6 | Clean weld joints and sheet metal flange. | Round wire brush |
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| 7 | Remove spark protection blankets. | ||
| 8 | Clean repair area. | Wet/dry vacuum cleaner |
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| 9 | Treat repair areas with primer filler. | ||
| Notice | Notes on paintwork repairs | AH98.00-P-9408-02A | |
| General information on operation items and work procedures for painting + _ | AH98.00-P-0003-01A | ||
| 10 | Seal seam after repair. | AR97.10-P-4000-03MFA | |
| Seam sealant, sprayable 310 ml | *BR00.45-Z-1041-01A | ||
| White sealing compound, 310 ml, DBL 6069.20 | *BR00.45-Z-1003-01A | ||
| 11 | Paint repair areas and adjacent surfaces. | ||
| Notice | Notes on paintwork repairs | AH98.00-P-9408-02A | |
| General information on operation items and work procedures for painting + | AH98.00-P-0003-01A | ||
| 12 | Supplement cavity preservation. | AR97.20-P-1500MFA | |
| 13 | Reinstall detachable parts in area of repair point. |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1003-01A | White sealing compound, 310 ml, DBL 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1012-13A | Blind rivet Y2 6.5x12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | A 004 990 16 97 |
| BR00.45-Z-1041-01A | Seam sealant, sprayable 310 ml | A 002 989 84 20 |
| BR00.45-Z-1056-07A | 1K-zinc dust paint | A 000 986 28 00 |
| BR00.45-Z-1057-07A | Basic body filler | A 012 989 29 71 |