LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2021 >> G63 AMG >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine Timing - 463 Chassis >> Testing & Repair >> Check Basic Position Of Camshafts >> Check Basic Position Of Camshafts - AR05.20-P-6010MNA

Check Basic Position Of Camshafts - AR05.20-P-6010MNA

Engine 176 in model 463 up to model year 2019 

Engine 177 in model 205 

Engine 178 in model 190 

MODIFICATION NOTES

12.10.2016 Special tool Measuring tool, added. Change in operation step 5

Shown on engine 177, left cylinder head, a 530 CKA after ignition TDC of cylinder 1 

G13655638Courtesy of MERCEDES-BENZ USA

Shown on engine 177, right cylinder head, a 530 CKA after ignition TDC of cylinder 1 

G13655639Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury.  Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
CAUTION Risk of injury  to skin and eyes due to handling of engine oil. Risk of poisoning  caused by swallowing engine oil Wear protective gloves, protective clothing and safety glasses.
Do not fill engine oil into beverage containers.
AS18.00-Z-0001-01A
WARNING Risk of injury.  Moving parts can pinch, crush or, in extreme cases even sever extremities. No parts of the body or limbs should be within the operating area of mechanical components when moving components. AS00.00-Z-0009-01A
  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
REMOVINGINSTALLING Remove/install     
1 Remove position sensors of camshafts Engine 176 in model 463 up to model year 2019 AR15.12-P-2144MNF
    Engine 178 in model 190 AR15.12-P-2144MNB
    Engine 177 in model 205 AR15.12-P-2144MNA
2 Remove lower engine compartment lining Engine 178 in model 190 AR61.20-P-1105RG
    Engine 176 in model 463 as of model year 2016 up to model year 2019 except code ZQ0 (G 500 4x42) AR61.20-P-1105GW
    Engine 177 in model 205 AR61.20-P-1105LW
3 Detach front circulation pump for low-temperature water circuit and place with attached lines and hoses to one side Engine 176 in model 463 up to model year 2019  
      AR09.41-P-6925MNF
4 Remove clamping device for poly-V belt of alternator   AR13.20-P-0010MNA
5.1 Mount measuring tool on bracket of clamping device for alternator's poly-V belt Engine 176 in model 463 up to model year 2019 Engine 177 in model 205
IMPORTANT Use pointer 177 589 01 21 01.
 
    SPECIAL TOOL Measuring tool Fig 2
5.2 Mount measuring tool on bracket of clamping device for alternator's poly-V belt Engine 178 in model 190
IMPORTANT Use pointer 177 589 01 21 02.
 
    SPECIAL TOOL Measuring tool Fig 2
6 Check whether the markings are present on the belt pulley When marking is not present.
↓
Apply markings to belt pulley of crankshaft.
 
      AR05.10-P-7806-01MNA 
7 Turn engine at center bolt of crankshaft in direction of engine rotation to 530 CKA after ignition TDC of cylinder 1 SPECIAL TOOL Socket wrench bit Fig 1
INSPECT Check     
8 Check basic position of camshaft IMPORTANT The edges (1a, 2a, 5a, 6a) of the partial segments of the segmented discs (1, 2, 5, 6) must be visible roughly in the middle in the openings of the position sensors of the camshafts.
If the segmented discs (1, 2, 5, 6) are not standing in the middle.
↓
Turn engine in direction of engine rotation further through one complete revolution. If the segmented discs (1, 2, 5, 6) are still not standing in the middle in the openings of the position sensors of the camshafts.
↓
Set basic position of camshafts again.
 
      AR05.20-P-6020MNA 
9 Install in the reverse order    
Fig 1: Identifying Socket Wrench Bit (001 589 65 09 00)
G13655640Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Measuring Tool (177 589 01 21 00)
G13655641Courtesy of MERCEDES-BENZ USA