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Home >> Mercedes Benz >> 2021 >> G63 AMG >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Complete Engine - 463 Chassis >> Testing & Repair >> Remove/Install Oil Separator - AR01.20-P-9750MNA

Remove/Install Oil Separator - AR01.20-P-9750MNA

Engine 176 in model 463 

up to model year 2019 

Engine 177 in model 205 

Fig 1: Oil Separator Components Location - Engine 176 In Model 463 Up To Model Year 2019 (Shown On Engine 177)
G13655261Courtesy of MERCEDES-BENZ USA

Shown on engine 177 

REMOVINGINSTALLING Remove/install     
1 Remove right or left charge air distributor Engine 176 in model 463 up to model year 2019 AR09.41-P-8683MNF
    Engine 177 in model 205 AR09.41-P-8683MNA
2 Remove charge air cooler When removal the right oil separator (1).  
    Engine 176 in model 463 up to model year 2019 AR09.41-P-6828MNF
    Engine 177 in model 205 AR09.41-P-6828MNA
3 Remove left charge air cooler When removal the left oil separator (1).  
    Engine 176 in model 463 up to model year 2019 AR09.41-P-6827MNF
    Engine 177 in model 205 AR09.41-P-6827MNA
4 Unclip vent lines (8) on right oil separator (1) and holder When removal the right oil separator (1).  
5 Unclip wiring harness from left oil separator (3) Engine 176 in model 463 up to model year 2019 When removing the left oil separator (3).  
6 Unclip vent lines at ventilation of left oil separator (3) Engine 176 in model 463 up to model year 2019 When removing the left oil separator (3).  
7 Remove screw/bolt (7) and detach vent line (9) at boot (6) When removal the right oil separator (1).
INSTALLATION IMPORTANT : Replace seals.
 
8 Detach vent lines at boot of left ATL Engine 176 in model 463 up to model year 2019 When removing the left oil separator (3).
INSTALLATION IMPORTANT : Replace seals.
 
9 Open right or left clamp (5)    
10 Remove screw/bolts (2) INSTALLATION IMPORTANT : Replace screw/bolts (2).  
    TORQUE SPECIFICATION Bolt, oil separator to chain case cover *BA01.20-P-1002-01J 
11 Carefully pull out right or left oil separator (1, 3) together with vent line (4) and boot (6) to the front and remove NOTES
The vent line (4) must not be detached from the right or left oil separator (1, 3).
The vent line (4) and the right or left oil separator (1, 3) will be damaged otherwise.
 
    INSTALLATION NOTES
Observe installation position of the seals. Non-observance of the installation position of the seals leads to leakage.
INSTALLATION IMPORTANT : Replace all seals.
 
12 Install in the reverse order    
13 Check engine oil level; correct if necessary    
REFER TO MAINTENANCE   Engine 176 in model 463 up to model year 2019 AP18.00-P-0101GE
REFER TO MAINTENANCE   Engine 177 in model 205 AP18.00-P-1848U
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
14 Carry out an engine test run, checking the engine for proper operation and leaktightness    
CRANKCASE VENTILATION SYSTEM, CYLINDER HEAD COVER

Number Designation Engine 176 Engine 177
BA01.20-P-1002-01J Bolt, oil separator to chain case cover Nm 4, 5 4, 5